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Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance Cover
Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance Profile

Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

English, Finance, 1 season, 507 episodes
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Gain the experience of your peers to accelerate improvement of your program and career. Improve your product development process, reliability or warranty performance; or your plant uptime or asset performance. Learn about reliability and maintenance engineering practical approaches, skills, and techniques. Join the conversation today.
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Pursuing Ribbons

Pursuing Ribbons Abstract Greg and Fred discuss the importance of the pursuit of ribbons. What are ribbons? They are the badges, degrees, brands, and certificates that we all strive for. They confer knowledge, skills, and abilities to others. They are the things of life that we do for personal improvement and enrichment. Greg believes the […] The post SOR 985 Pursuing Ribbons appeared first on Accendo Reliability.
7/22/20240
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Instead of Reliability Prediction

Instead of Reliability Prediction Abstract Chris and Fred discuss reliability prediction and how it can relate to the ‘design’ phase when there is no data. How do you ‘predict reliability?’ Key Points Join Chris and Fred as they discuss what reliability prediction is. There are quite a few answers to this question … and some […] The post SOR 984 Instead of Reliability Prediction appeared first on Accendo Reliability.
7/19/20240
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Good Reliability Testing

Good Reliability Testing Abstract Chris and Fred discuss the difference between good and poor reliability testing. Key Points Join Chris and Fred as they discuss what makes a meaningful and valuable reliability test. Topics include: The poor strategies to avoid. Connecting the test planning and execution to the decision it is to inform. A short […] The post SOR 983 Good Reliability Testing appeared first on Accendo Reliability.
7/15/20240
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High Precision Planning and Maintenance

High Precision Planning and Maintenance Abstract Philip and Fred discuss new shiny objects and why digital twins and IIOT will not solve your core problems. High Precision Planning (HPP) supports High Precision Maintenance (HPM) which is a program running in elite industries today. The emphasis on HPP is an absolute requirement to achieve HPM. The […] The post SOR 982 High Precision Planning and Maintenance appeared first on Accendo Reliability.
7/12/20240
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Asset Management vs Performance

Asset Management vs Performance Abstract Philip and Fred discuss the important differences between Asset Management “Systems” and “Asset Performance”. Philip has been teaching at the university level for over 10 years as an industry expert and has concluded that adherence to Asset Management System and certification does not equate into great asset performance. There is […] The post SOR 981 Asset Management vs Performance appeared first on Accendo Reliability.
7/8/20240
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Effect and Likelihood

Effect and Likelihood Abstract Carl and Fred discuss a listener question on FMEA, about reducing the severity level through mitigation strategy. Specifically, can FMEA reduce the likelihood of the effect of failure? Key Points Join Carl and Fred as they discuss how FMEA deals with mitigation of the Effect of failure. Topics include: How design […] The post SOR 980 Effect and Likelihood appeared first on Accendo Reliability.
7/5/20240
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Conveying FMEA Results

Conveying FMEA Results Abstract Carl and Fred discuss an interesting listener question. The listener’s management asked him to create an “eye-popping” chart that summarizes the results on an FMEA. Key Points Join Carl and Fred as they discuss how best to share the results of an FMEA with management or engineering. The emphasis is on […] The post SOR 979 Conveying FMEA Results appeared first on Accendo Reliability.
7/1/20240
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Supply Management and Context

Supply Management and Context Abstract Greg and Fred discuss why today’s business model is often based on managing an organization’s brand and outsourcing design, reliability, and quality. Key Points Join Greg and Fred as they discuss supply context and risk. Topics include: Changes in today’s business and operating models. Changes in how suppliers are evaluated […] The post SOR 978 Supply Management and Context appeared first on Accendo Reliability.
6/28/20240
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Telling the Boss No

Telling the Boss NO Abstract Greg and Fred discuss work communications and job politics. Greg takes the management point of view. Fred advocates the individual contributor point of view. Key Points Have you ever told your boss ‘NO’? Join Greg and Fred as they discuss boss requirements and individual work expectations. Topics include: How to […] The post SOR 977 Telling the Boss No appeared first on Accendo Reliability.
6/24/20240
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Reliability in a Short Term Org

Many organizations once had a long-term goal or vision. But when the founders retire, or the true leaders move on, these goals can often be replaced by the short-term. That is ... quarterly performance. This means that the 'customers' are seen as the shareholders. Not the 'true customers.' So 'true customers' suffer in the short therm. And the shareholders suffer in the 'long term.' What can you do? The post SOR 976 Reliability in a Short Term Org appeared first on Accendo Reliability.
6/21/20240
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Eye-Popping Stunning Results

Eye-Popping Stunning Results Abstract Chris and Fred discuss the challenge of being asked by someone to show (or visualize) stunning, eye-popping results for some reliability activity. How do we do this? Is this possible? Key Points Join Chris and Fred as they discuss how we go about demonstrating stunning, eye-popping results for the amount of […] The post SOR 975 Eye-Popping Stunning Results appeared first on Accendo Reliability.
6/17/20240
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New Position Advice

New Position Advice Abstract Kirk and Fred discuss the advice we would give a engineer just starting a career in Reliability Engineering Key Points Join Kirk and Fred as they discuss the way to best way to learn and apply the many tools and methodology of reliability engineering. Topics include: First seek to understand the […] The post SOR 974 New Position Advice appeared first on Accendo Reliability.
6/14/20240
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Reliability Allocation Methods

Reliability Allocation Methods Abstract Kirk and Fred discuss reliability allocations for individual components and subsystems. Key Points Join Kirk and Fred as they discuss a question from one of our listeners and why solid state electronics and mechanical systems have significant differences in the intrinsic life entitlements and have to be analyzed with different models […] The post SOR 973 Reliability Allocation Methods appeared first on Accendo Reliability.
6/10/20240
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An Idea Short Explainer Videos

Reliability engineering can be a challenging topic to learn, and we are always looking for better ways to help learning ... especially if you are new to the topic. Can perhaps one (1) minute explainer videos help? If yes ... what ideas do you have? The post SOR 972 An Idea Short Explainer Videos appeared first on Accendo Reliability.
6/7/20240
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FRACAS and CMMS

A FRACAS is a 'Failure Reporting and Corrective Action System.' A CMMS is a 'Computerized Maintenance Management System.' What is the difference between the two? Many organizations (for example) have what they call a 'FRACAS,' but it really isn't. Why is that? And does that apply to you? The post SOR 971 FRACAS and CMMS appeared first on Accendo Reliability.
6/3/20240
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What is a Mode?

What is a Mode? Abstract Carl and Fred discuss why understanding the "mode" of failure is essential in Failure Mode and Effects Analysis. Key Points Join Carl and Fred as they discuss how the Mode of failure is used in FMEA and other methods. Topics include: Examples of mode of failure Common misunderstandings about Failure […] The post SOR 970 What is a Mode? appeared first on Accendo Reliability.
5/31/20240
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Common Mistakes

Common Mistakes Abstract Carl and Fred discuss some of the most common reliability mistakes they have seen in their careers, both ones they have personally made or viewed. Key Points Join Carl and Fred as they discuss common erroneous assumptions and other types of mistakes and how to avoid them. Topics include: Not knowing how […] The post SOR 696 Common Reliability Mistakes appeared first on Accendo Reliability.
5/27/20240
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Selecting Tools to Solve Problems

Selecting Tools to Solve Problems Abstract Dianna and Fred discuss selecting tools to solve problems that are outside of the workplace, too! Key Points Join Dianna and Fred as they discuss selecting tools to solve problems that are outside of the workplace, too! Topics include: The many controllable variables of app-enabled coffee machines. How tools […] The post SOR 968 Selecting Tools to Solve Problems appeared first on Accendo Reliability.
5/24/20240
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Are Silos an Issue

Are Silos an Issue? Abstract Dianna and Fred discuss workplace politics: are silos an issue? Key Points Join Dianna and Fred as they discuss workplace politics: are silos an issue? Topics include: What silos are, what they may look like, and the ways they are formed. The effects of silos on projects and teams. You […] The post SOR 967 Are Silos an Issue appeared first on Accendo Reliability.
5/20/20240
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Why is PoF so Hard?

Why is PoF so Hard? Abstract Chris and Fred discuss why the Physics of Failure (PoF) is hard to model? … or is it? Key Points Join Chris and Fred as they discuss how the Physics of Failure (PoF) is seen as hard to use to model time to failure of something. It usually needs […] The post SOR 966 Why is PoF so Hard? appeared first on Accendo Reliability.
5/17/20240
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MTBF, Really?

MTBF, Really? Abstract Chris and Fred discuss the MTBF … again. And again. People don’t (want to) get it. So here we go again … Key Points Join Chris and Fred as they discuss the MTBF and why it should virtually never be used. Why? Topics include: What’s wrong with the MTBF when it comes […] The post SOR 965 MTBF, Really? appeared first on Accendo Reliability.
5/13/20240
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Finding Failures and Firefighting

Finding Failures and Firefighting Abstract   Kirk and Fred discuss new product market release schedule pressures, and then after customers start finding reliability issues, the actual firefighting begins. Many times, those who quickly can fix the causes of failures, the firefighters, get many more accolades than those who find and mitigate product weaknesses that become failures during the design […] The post SOR 964 Finding Failures and Firefighting appeared first on Accendo Reliability.
5/10/20240
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Proving HALT Works

Proving HALT Works Abstract Kirk and Fred discuss the challenge of showing those new to limit discovery using HALT and proving does find relevant future field issues that either already have occurred in a new released product, or in a product under development. Key Points Join Kirk and Fred as they discuss finding potential weaknesses […] The post SOR 963 Proving HALT Works appeared first on Accendo Reliability.
5/6/20240
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Limits of Block Diagrams

A Reliability Block Diagram (RBD) can model system reliability. But it can't model a system without 'you.' And that means you need to keep thinking about how your system actually works. An RBD can help. But it is not by itself the answer! The post SOR 962 Limits of Block Diagrams appeared first on Accendo Reliability.
5/3/20240
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Where do Confidence Bounds Come From

Where do Confidence Bounds Come From Abstract Chris and Fred discuss where the ideas of ‘confidence bounds’ come from … and perhaps what they mean. Key Points Join Chris and Fred as they discuss how we come up with things we call ‘confidence bounds.’ What are they? … and how do they help? Topics include: […] The post SOR 961 Where do Confidence Bounds Come From appeared first on Accendo Reliability.
4/29/20240
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FMEA Approaches Debate

Differing FMEA Approaches Abstract Carl and Fred discuss their overall approach to FMEA, what works and doesn’t work. Key Points Join Carl and Fred as they discuss how they approach FMEA to keep it lean, effective and workable. Topics include: Does a longer FMEA make for a better FMEA? If you have the right FMEA […] The post SOR 960 Differing FMEA Approaches appeared first on Accendo Reliability.
4/26/20240
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Knotty Detection

Knotty Detection Abstract Carl and Fred discuss reader questions on FMEA detection, a subject which can be challenging and confusing. Detection is a key part of FMEA during product development as well as in operation. This podcast will discuss some of the “knottiest” challenges with understanding detection in FMEA. Key Points Join Carl and Fred […] The post SOR 959 Knotty Detection appeared first on Accendo Reliability.
4/22/20240
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Learning Weibull Analysis

Learning Weibull Analysis Abstract Chris and Fred discuss Weibull Analysis and how it can help you can first take your ‘tentative’ steps to learn more about it. Key Points Join Chris and Fred as they discuss Weibull analysis. This is perhaps one of the most talked about forms of analysis reliability engineers talk about. And […] The post SOR 958 Learning Weibull Analysis appeared first on Accendo Reliability.
4/19/20240
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Learning From Those Closest

Learning From Those Closest Abstract Kirk and Fred discuss the fact that many times those on the assembly and production lines are the ones that have the most information for assembly issues and causes of failures, yet the information they have is not heard by the engineers and management that could improve it. Key Points […] The post SOR 957 Learning From Those Closest appeared first on Accendo Reliability.
4/15/20240
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Getting Failure Feedback

Getting Failure Feedback Abstract Kirk and Fred discuss the many required tests before market release and post market ongoing reliability testing and why testing is so necessary. Key Points Join Kirk and Fred as they discuss the reasons we have to do so many tests to get the feedback on failures sometimes long after the […] The post SOR 956 Getting Failure Feedback appeared first on Accendo Reliability.
4/12/20240
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Data Analysis Assumptions

Data Analysis Assumptions Abstract Greg and Fred discuss the importance and context of assumptions in data analysis. Key Points Join Greg and Fred as they discuss assumptions making decisions using non parametric data. Topics include: What is non parametric data? Why, when, and how to use non parametric data? How to make good decisions using […] The post SOR 955 Data Analysis Assumptions appeared first on Accendo Reliability.
4/8/20240
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Ai Challenges and Opportunities

AI Challenges and Opportunities Abstract Greg and Fred discuss AI – both the challenges and opportunities for quality and reliability professionals. Key Points Join Greg and Fred as they discuss how AI may have the same impact as the discovery of electricity or the steam engine. Both created economic disruption and personal change. So, hang […] The post SOR 954 Ai Challenges and Opportunities appeared first on Accendo Reliability.
4/5/20240
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Robustness

Robustness Abstract Philip and Fred discuss the idea of a robust design for a product or system. Key Points Join Philip and Fred as they discuss Topics include: To improve the ability of a product to withstand unexpected stresses, improve the robustness. Design techniques to improve robustness. Various methods to improve reliability like stress-strength analysis, […] The post SOR 953 Robustness appeared first on Accendo Reliability.
4/1/20240
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Vintage Experience

Vintage Experience Abstract Philip and Fred discuss the value of the experience our co-workers may be able to share. Key Points Join Philip and Fred as they discuss Topics include: Accumulated experience over time Tips on helping others share their expertise in a valuable way Tip on effectively sharing your own experiences. Enjoy an episode […] The post SOR 952 Vintage Experience appeared first on Accendo Reliability.
3/29/20240
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Shorter White Appliance Lifetime

Shorter Lifespan of Newer Appliances Abstract Carl and Fred discuss an article from the Wall Street Journal describing how newer appliances tend to have more complexity and shorter lifespans, and what can be done to reverse the trend. Key Points Join Carl and Fred as they discuss the factors that influence reliability in large, complex […] The post SOR 951 Shorter Lifespan of Large Appliances appeared first on Accendo Reliability.
3/25/20240
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Value of DFMEA

Value of Design FMEA Abstract Carl and Fred discuss an interesting question from a listener about modeling the money value of Design FMEAs. Key Points Join Carl and Fred as they discuss whether it is possible to predict the cost savings due to design changes driven by Design FMEA. Topics include: The challenge of predicting […] The post SOR 950 Value of Design FMEA appeared first on Accendo Reliability.
3/22/20240
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Forecasting Returns

Lots of organizations really struggle with projecting returns. Big time. They often say the only data they have is the number of things sold in a month, versus the number of products returned. Really? So you have no idea which customer is returning the product? No idea when that customer purchased that product ... even just to confirm it was returned in the warranty period? Most organizations actually have the data ... it's all about sharing it. The post SOR 949 Forecasting Returns appeared first on Accendo Reliability.
3/18/20240
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Atlanta Airport Outage

The 2017 Atlanta Airport Blackout was caused by an electrical fire that took out the main power supply cables, ... and the backup power cables that were located in the same tunnel. This simply can't happen when organizations take reliability seriously. So if you want to learn how 'not' to do something like this ... listen to this podcast! The post SOR 948 Atlanta Airport Outage appeared first on Accendo Reliability.
3/15/20240
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Customer Support

Customer Support Abstract Dianna and Fred discuss the challenges as a customer when calling for customer support. Key Points Join Dianna and Fred as they discuss customer support. Topics include: why current contact methods make it seem that customers are not a priority. the missing link: the problem the customer is facing. how changing the […] The post SOR 947 Customer Support appeared first on Accendo Reliability.
3/11/20240
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Getting Questions Answered

Getting Questions Answered Abstract Dianna and Fred discuss the challenges in asking others reliability questions and getting questions answered. Key Points Join Dianna and Fred as they discuss getting questions answered about reliability. Topics include: places to ask questions being able to say “failure” ways to look at asking questions to help you ask yours […] The post SOR 946 Getting Questions Answered appeared first on Accendo Reliability.
3/8/20240
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Moose Lodge Syndrome

Moose Lodge Syndrome Abstract Greg and Fred discuss how institutions can and should adapt, but often don’t. The result is that even most Fortune 500 companies have a 10 year half life. Key Points Join Greg and Fred as they discuss the inability of organizations to change and pivot. ‘Moose Lodge Syndrome’ is a metaphor […] The post SOR 945 Moose Lodge Syndrome appeared first on Accendo Reliability.
3/4/20240
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Dealing with Bias

Check Your (Decision Making) Bias Abstract Greg and Fred discuss how bias is a part of all of us. Our challenge is that bias impacts our decision making from simple rules of thumb to complex decisions. Key Points Join Greg and Fred as they discuss heuristic and complex decision making. Topics include: What are decision […] The post SOR 944 Check Your (Decision Making) Bias appeared first on Accendo Reliability.
3/1/20240
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Failure and Hazard Rate

Failure and Hazard Rate Abstract Chris and Fred discuss the similarities and differences between these two terms. Key Points Join Chris and Fred as they discuss the idea that a failure rate and hazard rate are the same, or are they? Topics include: While used interchangeably, they are different. The technical definitions And, when the […] The post SOR 943 Failure and Hazard Rate appeared first on Accendo Reliability.
2/26/20240
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Field and Operational Time

Field and Operational Time Abstract Chris and Fred discuss a listener’s question about dealing with two duration measures. Key Points Join Chris and Fred as they discuss how to work with a product tracked using calendar and operational time. Topics include: Focus on what you’re trying to achieve or inform. What decision is this for? […] The post SOR 942 Field and Operational Time appeared first on Accendo Reliability.
2/23/20240
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Risk vs Reliability

Risk vs Reliability Abstract Carl and Fred discuss whether the reliability community should focus on the body of knowledge associated with risk or reliability. Key Points Join Carl and Fred as they discuss risk versus reliability, and how they interact in bringing about safe and economical products. Topics include: Risk as uncertainty Is everything focused […] The post SOR 941 Risk vs Reliability appeared first on Accendo Reliability.
2/19/20240
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When I Know it's Not Right

When I Know it’s Not Right Abstract Carl and Fred discuss a question brought up at recent conference: what do you do when you are supposed to do something that you know is not the right thing to do? The context was reliability engineering and management. Key Points Join Carl and Fred as they discuss […] The post SOR 940 When I Know it’s Not Right appeared first on Accendo Reliability.
2/16/20240
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When to Consider Reliability

When to Consider Reliability Abstract Kirk and Fred discuss at what point in the product development process should we consider applying reliability engineering to the concept and actual prototypes. Key Points Join Kirk and Fred as they discuss the reliability process and reliability tools and methods and when to apply them. Topics include: Reliability development […] The post SOR 939 When to Consider Reliability appeared first on Accendo Reliability.
2/12/20240
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Predicting the Unknowns

Predicting the Unknowns Abstract Kirk and Fred discuss the world of reliability predictions and the issue of predictions when many, if not most of the causes of unreliability, are surprises. Key Points Join Kirk and Fred as they discuss use of good design rules and building in some margins of safety, but yet when the […] The post SOR 938 Predicting the Unknowns appeared first on Accendo Reliability.
2/9/20240
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Be Helpful

If you want to be a good reliability engineer ... be helpful. If you are helpful, then people will come back to you. It doesn't matter if you work as a consultant or in a cell in an organization. Too many reliability engineers are more focused on 'doing things right' ... which is another way of saying that we often want people to do things the 'perfect' way as we see it. But being helpful is more important than this. And if you are not helpful, you are not helping. The post SOR 937 Be Helpful appeared first on Accendo Reliability.
2/5/20240
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Interpreting Formulae

Reliability (and lots of other types of) engineering relies on equations. Especially statistical equations. But do you know what equations represent or mean? This might sound like 'next level' academia that you don't want to touch. But if you know what formulae and equations represent, it is actually easier to use them because you can link them to tangible concepts in your mind. Want to learn more? Listen to this podcast! The post SOR 936 Interpreting Formulae appeared first on Accendo Reliability.
2/2/20240
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Change Management Success

Change Management Success Abstract Greg and Fred discuss organizational change management and behavior change. Greg’s change management is sell the sizzle. Fred’s is give them the steak. Discover why? Key Points Join Greg and Fred as they share change management stories including tips and tools for success. Topics include: What is change management? How can […] The post SOR 935 Change Management Success appeared first on Accendo Reliability.
1/29/20240
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Contingency Plan

Contingency and Risk Planning Abstract Greg and Fred discuss various situations where contingency and risk planning may be required. Key Points Join Greg and Fred as they discuss contingency and risk ‘what if’ planning. Topics include: When should a contingency and risk plan be developed. How to develop a contingency plan. What are the critical […] The post SOR 934 Contingency and Risk Planning appeared first on Accendo Reliability.
1/26/20240
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FTA vs RBD

Do you know if a fault tree is better than a reliability block diagram? Do you need to model system reliability ... and need to pick one approach? Never heard of these modeling methodologies? Listen to this podcast! The post SOR 933 FTA vs RBD appeared first on Accendo Reliability.
1/22/20240
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K out of N Systems

A lot of people 'know' what a 'k out of n' system is. But do you know if it mimics are series or parallel system when young? How does the answer change when it is old? If you don't know the answer ... listen to this podcast and see if you can learn something to help your system reliability performance! The post SOR 932 K out of N Systems appeared first on Accendo Reliability.
1/19/20240
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FMEA Detection - Useful?

FMEA Detection – Useful? Abstract Carl and Fred discuss a reader question about assessing risk related to detection, as part of FMEA procedure, specifically its usefulness and application. Key Points Join Carl and Fred as they discuss FMEA detection in FMEA. Topics include: What is FMEA detection? How is FMEA detection assessed in FMEA? What […] The post SOR 931 FMEA Detection – Useful? appeared first on Accendo Reliability.
1/15/20240
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Reliability Goals and Requirements

Reliability Goals and Requirements Abstract Carl and Fred discuss the importance of well-written reliability requirements and whether they should be goals or actual requirements. Key Points Join Carl and Fred as they discuss reliability goals and requirements. Topics include: Project goals or metrics are not sufficient What to do if reliability is difficult to measure […] The post SOR 930 Reliability Goals and Requirements appeared first on Accendo Reliability.
1/12/20240
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Redundancy Risk Balance

Redundancy Risk Balance Abstract Greg and Fred discuss what is redundancy and why it’s a critical business tool. Key Points Join Greg and Fred as they discuss process and product redundancy in a world that wants to reduce friction and be lean. Topics include: What is redundancy? Why redundancy is important in a lean world? […] The post SOR 929 Redundancy Risk Balance appeared first on Accendo Reliability.
1/8/20240
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Risk and Reliability Lenses

Risk and Reliability Lenses Abstract Greg and Fred discuss risk and reliability lenses for solving today’s dynamic problems. Key Points Join Greg and Fred as they discuss the intersection of risk and reliability lenses under uncertainty. Fred says: “Reliability is the critical lens to understanding and addressing today’s engineering problems”. Greg, a one-trick pony, says: […] The post SOR 928 Risk and Reliability Lenses appeared first on Accendo Reliability.
1/5/20240
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Reliability from WWII

It is useful to understand how you get to where you are today to help you get to where you want to go tomorrow. The same applies to reliability. World War II in particular played an instrumental role in creating what has since come to be known as reliability engineering. And some lessons are still relevant today. The post SOR 927 Reliability from WWII appeared first on Accendo Reliability.
1/1/20240
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Just Assuming

Why do we make assumptions? Because they give us information for free. This is often really useful, especially if you have a fair amount of experience or expertise on a particular topic or area. But we often like making assumptions that make our life easy. And this is really bad. The post SOR 926 Just Assuming appeared first on Accendo Reliability.
12/29/20230
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Regulation Reducing Safety

Regulation Reducing Safety Abstract Greg and Fred discuss conformity assessment and what should and can you do to comply with a regulatory requirement. Key Points Join Greg and Fred as they discuss safety regulations and compliance to standards. Topics include: What is conformity assessment? Why is conformity assessment important? How can you demonstrate compliance? What […] The post SOR 925 Regulation Reducing Safety appeared first on Accendo Reliability.
12/25/20230
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Improving Information

Improving Information Abstract Greg and Fred discuss how to improve your ability to get the right information to solve the right problems. Key Points Join Fred and Greg as they discuss how to focus on the right information if you’re doing an analysis, surveillance, or audit. Topics include: Do you ask the right questions to […] The post SOR 924 Improving Information appeared first on Accendo Reliability.
12/22/20230
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When to do Monte Carlo

You might have heard of Monte Carlo simulation. This might sound advanced, or challenging, or beyond your skills. It's not! In fact, Monte Carlo simulation can do a really good job of modeling really, really complex things really easily. Want to learn more? Listen to this podcast. The post SOR 923 When to do Monte Carlo appeared first on Accendo Reliability.
12/18/20230
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Many Ways to Estimate Reliability

We are often pestered into 'measuring' reliability before we start 'improving' reliability. Measuring can be important ... but it is only important if it will help you make a decision. So, start with understanding the decision you are trying to inform. The post SOR 922 Many Ways to Estimate Reliability appeared first on Accendo Reliability.
12/15/20230
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Lifespan of a FMEA

Lifespan of an FMEA Abstract Carl and Fred discuss a reader question about what is called a “living FMEA.” Is this a good idea? How is it done? Key Points Join Carl and Fred as they discuss whether to update FMEAs with test and field information on an ongoing basis. Topics include: An updated FMEA […] The post SOR 921 Lifespan of an FMEA appeared first on Accendo Reliability.
12/11/20230
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RCM and FMEAs

RCM and FMEAs Abstract Carl and Fred discuss a reader question on FMEAs that involve maintenance. Specifically, can a Design FMEA have causes that are maintenance related? Key Points Join Carl and Fred as they discuss Reliability Centered Maintenance, and the role that FMEA plays in doing RCM projects. Topics include: RCM includes an FMEA […] The post SOR 920 RCM and FMEAs appeared first on Accendo Reliability.
12/8/20230
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Details and Plans

Details and Plans Abstract Greg and Fred discuss why and how the triple constraints of a project: schedule, cost, and scope variances result in risks that can result in project failure. Key Points Join Greg and Fred as they discuss schedule risk, cost risk, and scope risk. Topics include: What are schedule, cost, and scope risks? […] The post SOR 919 Details and Plans appeared first on Accendo Reliability.
12/4/20230
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Plug and Pray

Plug and Pray Abstract Greg and Fred discuss why engineers plug numbers into a formula not really knowing why or what they are doing. At best, this is called ‘plug and play.’ At worst, this is called ‘plug and pray’ the formula works. Key Points Join Greg and Fred as they discuss the challenges of […] The post SOR 918 Plug and Pray appeared first on Accendo Reliability.
12/1/20230
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Bad History Challenge

Bad History Challenge Abstract Kirk and Fred discuss how to deal with those who have said that they tried using the HALT methodology with a past project but did not find any benefit from it. Key Points Join Kirk and Fred as they discuss the situation where a we are trying to introduce a new […] The post SOR 917 Bad History Challenge appeared first on Accendo Reliability.
11/27/20230
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Cycles or Time

Cycles or Time Abstract Kirk and Fred discuss whether we should use time or number of cycles or total time a product has been available for use. Key Points Join Kirk and Fred as they discuss a question from a listener on whether it’s better to use time or cycles as a reliability metric. Topics […] The post SOR 916 Cycles or Time appeared first on Accendo Reliability.
11/24/20230
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Creating Reliability Awareness

Always complaining about your organization not being aware of reliability engineering? The reality is, we make ourselves aware of what we want to be aware of. So the trick is to motivate people. The most 'aware' person in the world won't use that awareness if he or she has no motivation to do it. The post SOR 915 Creating Reliability Awareness appeared first on Accendo Reliability.
11/20/20230
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Required to Use 217

Ever heard of MIL-HDBK 217F? It is a document that contains lots of failure rate estimates for classes of electronic components ... compiled in 1991. Based on data provided by a small number of companies. With the gaps filled in by military data dating decades before that. And some people want to base reliability estimates on applying these failure rates to the smartphones, guided weapons navigation systems and other sophisticated electronics of today? Madness. The post SOR 914 Required to Use MIL-HDBK 217? appeared first on Accendo Reliability.
11/17/20230
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Using DFR Tools

Using DFR Tools Abstract Kirk and Fred discuss using Design for Reliability (DFR) for reliability development of a new product. Key Points Join Kirk and Fred as they discuss the use of DFx, being design for tests, design for manufacturing and design for reliability and the basics of good designs. Topics include: There are many […] The post SOR 913 Using DFR Tools appeared first on Accendo Reliability.
11/13/20230
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Using Outside Labs

Using Outside Labs Abstract Kirk and Fred discuss the use and tradeoffs of using external environmental testing and failure analysis labs versus having in-house equipment Key Points Join Kirk and Fred as they discuss the advantages and drawbacks of a independent test and or failure analysis lab, versus stetting up an internal lab. Topics include: […] The post SOR 912 Using Outside Labs appeared first on Accendo Reliability.
11/10/20230
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Dealing with Data

Dealing with Data Abstract Philip and Fred discuss the first basic steps when confronted with a pile of data. Key Points Join Philip and Fred as they discuss Topics include: Consider the source and collection method Consider what we are trying to learn and need to know Plot the data – dot plots, histograms, etc. […] The post SOR 911 Dealing with Data appeared first on Accendo Reliability.
11/6/20230
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Consumable Product Reliability

Consumable Product Reliability Abstract Chris and Fred discuss how to approach reliability objectives and testing for consumable elements of a product or system. Key Points Join Chris and Fred as they discuss Topics include: Consumables either work or they don’t Some consumables have a shelf life – which we can treat like reliability What can […] The post SOR 910 Consumable Product Reliability appeared first on Accendo Reliability.
11/3/20230
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Assumptions and Analysis

Assumptions and Analysis Abstract Philip and Fred discuss Key Points Join Philip and Fred as they discuss Topics include: point 1 point 2 point 3 Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques to […] The post SOR 909 Assumptions and Analysis appeared first on Accendo Reliability.
10/30/20230
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Why is Reliability a Process

Why is Reliability a Process? Abstract Carl and Fred discuss the process of reliability, which also happens to be the name of their new book. They answer the question “why is reliability a process”? and discuss what happens if reliability is only approached as a series of methods. Key Points Join Carl and Fred as […] The post SOR 908 Why is Reliability a Process? appeared first on Accendo Reliability.
10/27/20230
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How Root is the Cause

How Root is the Cause? Abstract Carl and Fred discuss the broad subject of identifying root causes and how deep to go. It’s not as simple as getting to the “root.” Key Points Join Carl and Fred as they share experiences in root cause analysis and how it is applied in various reliability engineering methods. […] The post SOR 907 How Root is the Cause? appeared first on Accendo Reliability.
10/23/20230
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Environmental Testing

Environmental Testing Abstract Kirk and Fred discuss the question of using a standard series of environmental test for reliability development. Key Points Join Kirk and Fred as they discuss standard environmental test suites such as MIL-STD 810 which describe many environmental tests that can be applied depending on the end-use conditions. Topics include: Many of […] The post SOR 906 Environmental Testing appeared first on Accendo Reliability.
10/20/20230
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A HALT Plan Question

A HALT Plan Question Abstract Kirk and Fred discuss Key Points Join Kirk and Fred as they discuss Topics include: point 1 point 2 point 3 Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques […] The post SOR 905 A HALT Plan Question appeared first on Accendo Reliability.
10/16/20230
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Good Reliability Requirement

Good Reliability Requirements Abstract Carl and Fred discuss the essence of well-written reliability requirements. They are much more than reliability numbers. Key Points Join Carl and Fred as they discuss how to ensure reliability requirements are proper and adequate. This builds from the definition of reliability. Topics include: What are the four key elements of […] The post SOR 904 Good Reliability Requirements appeared first on Accendo Reliability.
10/13/20230
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FMEA Confusion

Common FMEA Confusions Abstract Carl and Fred discuss common FMEA confusions that come up from time to time. These are condensed from questions that Carl gets from “Inside FMEA” readers. Key Points Join Carl and Fred as they discuss common FMEA misunderstandings, and how to simplify the concepts. Topics include: Is it a Failure Mode, […] The post SOR 903 Common FMEA Confusions appeared first on Accendo Reliability.
10/9/20230
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Learning What You Don't Know

Learning What You Don’t Know Abstract Greg and Fred discuss keeping up professionally, which is a requirement these days to continue to be marketable. Key Points Join Greg and Fred as they discuss three types of reliability engineers: 1. Those to whom something happens; 2. Those who wonder what or why something happened; and 3. […] The post SOR 902 Learning What You Don’t Know appeared first on Accendo Reliability.
10/6/20230
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Good is Often Good Enough

Good is Often Good Enough Abstract Greg and Fred discuss form vs. function decision making. Key Points Join Greg and Fred as they discuss various elements of form vs. function decision making. Greg and Fred are engineers, who lean towards function, which is often good is good enough. Others may lean towards form. Topics include: […] The post SOR 901 Good is Often Good Enough appeared first on Accendo Reliability.
10/2/20230
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Mil Hdbk 217 Again

Mil Hdbk 217 Again Abstract Chris and Fred discussing Key Points Join Chris and Fred as they discuss Topics include: point 1 point 2 point 3 Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques […] The post SOR 900 Mil Hdbk 217 Again appeared first on Accendo Reliability.
9/29/20230
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Inspiring New STEM Students

Inspiring New STEM Students Abstract Greg and Dianna discussing how to get involved in inspiring new STEM students. Key Points Join Greg and Dianna as they discuss inspiring new STEM students. How do we get new people interested in STEM? Topics include: Mentoring, being an example, getting them engaged The allure of the engineering decision-making […] The post SOR 899 Inspiring New STEM Students appeared first on Accendo Reliability.
9/25/20230
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ERM and Reliability Engineers

ERM and Reliability Engineers Abstract Dianna and Greg discussing ERM and Reliability Engineers, along with the AI revolution and the current state of quality. Key Points Join Dianna and Greg as they discuss how ERM (enterprise risk management) and reliability engineers relate. Topics include: The history of ERM and its current state. Quality decision-making needs […] The post SOR 898 ERM and Reliability Engineers appeared first on Accendo Reliability.
9/22/20230
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Creating a Culture of Innovation with Quality and Reliability

Creating a Culture of Innovation with Quality and Reliability Abstract Dianna and Carl discussing creating a culture of innovation with Quality and Reliability. Key Points Join Dianna and Carl as they discuss creating a culture of innovation with Quality and Reliability. Topics include: The innovation continuum, from company culture to individual interactions How to foster […] The post SOR 897 Creating a Culture of Innovation with Quality and Reliability appeared first on Accendo Reliability.
9/18/20230
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Quality and Reliability Management: Independence vs. Integration

Quality and Reliability Management: Independence vs. Integration Abstract Carl and Dianna sharing experiences with different forms of managing quality and reliability activities. The importance of independence was compared to the importance of integrating with the design activities. What works, what doesn’t work, and why? Key Points Join Carl and Dianna as they discuss different ways […] The post SOR 896 Q & R Management: Independence vs. Integration appeared first on Accendo Reliability.
9/15/20230
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Product Reliability in Complex Supply Chains

Product Reliability in Complex Supply Chains Abstract Dianna and Chris discussing product reliability in complex supply chains. Key Points Join Dianna and Chris as they discuss product reliability in complex supply chains. Topics include: manufacturers using components used outside of their original purpose relationships between manufacturers and suppliers supplier management cell phones, space products, electric […] The post SOR 895 Product Reliability in Complex Supply Chains appeared first on Accendo Reliability.
9/11/20230
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Sustainability and Reliability

If you aren't thinking about things like carbon footprints and sustainability, you are not going to be around for much longer. Can reliability engineering help in this regard? Reliability engineering can be used for all sorts of characteristics like usability, modularity, adaptability, and so on. What about sustainability The post SOR 894 Sustainability and Reliability appeared first on Accendo Reliability.
9/8/20230
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Where is Reliability Training Going?

Reliability engineering training is a very important part of organizational reliability maturity. But there is a lot of good training, bad training, and lots of stuff in between. Are we going in the right direction? What do you think? The post SOR 893 Where is Reliability Training Going? appeared first on Accendo Reliability.
9/4/20230
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Where are FMEAs (and their standards) Heading?

Where are FMEAs (and their standards) Heading? Abstract Carl and Chris discussing the future of FMEA, sharing their vision for where this method is headed. Key Points Where are FMEAs (and their standards) Heading? Abstract Carl and Chris discussing the future of FMEA, sharing their vision for where FMEA as a method is headed, as […] The post SOR 892 Where are FMEAs (and their standards) Heading? appeared first on Accendo Reliability.
9/1/20230
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Last Minutism

Last Minutism Abstract Greg and Fred discussing why do folks wait to the last minute to get important things done. We go beyond procrastination to understand the basics of last minutism. Key Points Join Greg and Fred as they discuss practical tips and tools to avoid last minutism. Topics include: What is last minutism behavior? […] The post SOR 891 Last Minutism appeared first on Accendo Reliability.
8/28/20230
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Hero Syndrome

Hero Syndrome Abstract Greg and Fred discuss why heros who fly in to fix a failing project or product recall get all the attention, praise and promotions. But, the folks who maintain the systems day in and day out are often neglected, forgotten, or even dismissed. Key Points Join Greg and Fred as they discuss […] The post SOR 890 Hero Syndrome appeared first on Accendo Reliability.
8/25/20230
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Becoming a Consultant

There are lots of different reliability engineering consultants. So it must be easy to become one ... right? Before you take the plunge, do you even know if this is the right direction for you? The post SOR 889 Becoming a Consultant appeared first on Accendo Reliability.
8/21/20230
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The Role of Regulations

Regulations are an important part of a safe and reliable world. But regulations have also failed to save lives, keep things reliable and make the world safe. Sometimes they are essential. Sometimes they get in the way of innovation. Sometimes they give us the false sense of reliability and safety if they are followed (perhaps because they are out of date, or the technology has changed). So what role do regulations have in the world of reliability and safey? The post SOR 888 The Role of Regulations appeared first on Accendo Reliability.
8/18/20230
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Changing Customer Expectations

Changing Customer Expectations Abstract Kirk and Fred discussing a recent product failure that Kirk had with the manufacturer of his e-bike, and the positive outcome. Key Points Join Kirk and Fred as they discuss Kirk’s e-bike user caused failure and how the company had a major spare part that they no longer manufacturing. Topics include: […] The post SOR 887 Changing Customer Expectations appeared first on Accendo Reliability.
8/14/20230
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Making Assumptions

Making Assumptions Abstract Kirk and Fred discuss the use of assumptions in the reliability models, testing, and predictions Key Points Join Kirk and Fred as they discuss how assumptions are used in reliability engineering and how they can be misleading or very limited in making reliability assessments. Topics include: Assumptions must be made about potential […] The post SOR 886 Making Assumptions appeared first on Accendo Reliability.
8/11/20230
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Naked Mole Rat

Ever heard of the 'naked mole rat?' Probably not. It is perhaps the only mammal that never ages. Never gets old. So why do many reliability engineers and textbooks assume that most of our products and machines behave like 'naked mole rats?' The post SOR 885 Naked Mole Rat appeared first on Accendo Reliability.
8/7/20230
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Allocating Reliability - Conundrum

Reliability allocation involves taking 'high-level' requirements and interpreting them into requirements for components and subsystems that allow smaller teams to work independently towards a common goal. Do this right ... and you save lots of time and money. Do this wrong ... and you get the opposite. The post SOR 884 Allocating Reliability – Conundrum appeared first on Accendo Reliability.
8/4/20230
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How to Start First Job

How to Start First Job Abstract Carl and Fred sharing suggestions for new reliability engineers on what to do when starting your first job. Key Points Join Carl and Fred as they discuss their own experiences and lessons learned on how best to begin work as a new reliability engineer. Topics include: What to do […] The post SOR 883 How to Start First Job appeared first on Accendo Reliability.
7/31/20230
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Operator Error?

Operator Error? Abstract Carl and Fred discussing a question from an Inside FMEA reader on the subject of Process FMEA. It brings up a general topic of root cause, and whether assigning the cause to various forms of operator error is useful. Key Points Join Carl and Fred as they discuss how to determine the […] The post SOR 882 Operator Error? appeared first on Accendo Reliability.
7/28/20230
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Can You Change an Orgaization?

Is it possible to change 'any' organization? This is a question many reliability engineers stumble across when they feel frustrated that they are not making meaningful change. There are lots of instances of organizations that have changed. But there are lots of organizations that haven't changed ... at least for a long time. Is it possible for these organizations to change? The post SOR 881 Can You Change an Orgaization? appeared first on Accendo Reliability.
7/24/20230
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Bathtub Curve Flaws

Bathtub Curve Flaws Abstract Carl and Fred discussing a reader question having to do with the use of the reliability bathtub curve, including the efficacy of the curve itself. Key Points Join Carl and Fred as they discuss what is right or wrong with the reliability bathtub curve. Topics include: Is the “bathtub curve” more […] The post SOR 880 Bathtub Curve Flaws appeared first on Accendo Reliability.
7/21/20230
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Biggest Reliability Mistakes

Biggest Reliability Mistakes Abstract Carl and Fred discussing some of the biggest reliability mistakes they have seen in their careers, and the lessons learned from those mistakes. Key Points Join Carl and Fred as they discuss various mistakes that companies make, why they are made, and how they can be avoided. Topics include: Mistake 1: […] The post SOR 879 Biggest Reliability Mistakes appeared first on Accendo Reliability.
7/17/20230
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The Worth of a Reliability Engineer

How much is a reliability engineer worth? This is a very difficult question to answer ... especially by reliability engineers! We are often very guilty of simply saying we are really valuable without explaining why, what that means, providing examples, or putting dollar figures on it. So how valuable is a reliability engineer? The post SOR 878 The Worth of a Reliability Engineer appeared first on Accendo Reliability.
7/14/20230
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So Many Tools

So Many Tools Abstract Dianna and Fred discussing how there are so many tools that are available for quality and reliability applications, and approaches to take when figuring out what to use. Key Points Join Dianna and Fred as they discuss that there are so many tools in the quality and reliability engineering toolbox that […] The post SOR 877 So Many Tools appeared first on Accendo Reliability.
7/10/20230
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Joint Light Tactical Vehicle Case Study

The Joint Light Tactical Vehicle (JLTV) is a vehicle that 'passed' a reliability demonstration test that appeared to suggest it was three times more reliable than the requirement. But yet, when the vehicles were provided to the soldiers, sailors and airmen ... they were unreliable. Sound familiar? The post SOR 876 Joint Light Tactical Vehicle Case Study appeared first on Accendo Reliability.
7/7/20230
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What Should a Reliability Engineer Do

What does a reliability engineer do? This should be an easy question to answer. But it is not often answered well. 'Measuring reliability' is not reliability engineering. So what is it? The post SOR 875 What Should a Reliability Engineer Do appeared first on Accendo Reliability.
7/3/20230
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Redundancy by Design

Redundancy by Design Abstract Kirk and Fred discussing the use of backups and system redundancy in the design of electronics for increased reliability. Key Points Join Kirk and Fred as they discuss how a company that wants to use two combined stresses simultaneously, at three intensity levels, but not the same stress combinations at each […] The post SOR 874 Redundancy by Design appeared first on Accendo Reliability.
6/30/20230
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Wishful Accelerated Testing

Wishful Accelerated Testing Abstract Kirk and Fred discussing a accelerated stress test that a listener was going to use a different combination of stresses on samples to determine life estimates. Key Points Join Kirk and Fred as they discuss how a company that wants to use two combined stresses simultaneously, at three intensity levels, but […] The post SOR 873 Wishful Accelerated Testing appeared first on Accendo Reliability.
6/26/20230
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Design Process Blindspots

Design Process Blindspots Abstract Carl and Fred discussing the interesting subject of “blind spots,” and how they can impede good designs. Key Points Join Carl and Fred as they discuss the nature of “blind spots” and how they can be addressed in teams. Topics include: On an FMEA team, why not have the design engineer […] The post SOR 872 Design Process Blindspots appeared first on Accendo Reliability.
6/23/20230
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Giving and a Reliability Career

Giving and a Reliability Career Abstract Carl and Fred discussing how focusing on helping others can enhance your reliability career and provide a sense of community. Key Points Join Carl and Fred as they discuss a philosophy of life that relates to giving. Topics include: The value of networking The value of working on standards […] The post SOR 871 Giving and a Reliability Career appeared first on Accendo Reliability.
6/19/20230
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Reliability Lunch and Learns

Reliability Lunch and Learns Abstract Dianna and Fred discussing how reliability engineers can promote engagement within their organizations, including reliability lunch and learns. Key Points Join Dianna and Fred as they discuss reliability lunch and learns and other ways that reliability engineers (and others!) can promote engagement within their organizations. Goals of outreach programs hosted […] The post SOR 870 Reliability Lunch and Learns appeared first on Accendo Reliability.
6/16/20230
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Reliability Engineering and Marketing Similarities

Why is reliability engineering similar to marketing? Because first and foremost, we need to convince people that reliability engineering is important ... and will start saving them time and money starting now (not sometime in the future). The post SOR 869 Reliability Engineering and Marketing Similarities appeared first on Accendo Reliability.
6/12/20230
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Reliability Engineering and AI

Reliability Engineering and AI Abstract Carl and Fred discussing the integration of artificial intelligence with the tools and procedures of reliability engineering. Key Points Join Carl and Fred as they discuss the broad subject of models, AI, and various types of automation, and how they interact with the day to day activities of reliability engineering. […] The post SOR 868 Reliability Engineering and AI appeared first on Accendo Reliability.
6/9/20230
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Identify Key Decisions

Identify Key Decisions Abstract Carl and Fred discussing the integration of reliability activities with engineering decisions, and how to enhance this important intersection. Key Points Join Carl and Fred as they discuss the important of supporting the decision-making process with the tools of Reliability Engineering. Topics include: The origin of Speaking of Reliability Aligning reliability […] The post SOR 867 Identify Key Decisions appeared first on Accendo Reliability.
6/5/20230
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Career Strategies

Career Strategies Abstract Kirk and Fred discuss about a career progression in the field of reliability engineering and job movement in this post-pandemic work world. Key Points Join Kirk and Fred as they discuss career paths in becoming a knowledgeable and more skilled reliability professional. Topics include: Kirk’s experience in semiconductor manufacturing, and later in […] The post SOR 866 Career Strategies appeared first on Accendo Reliability.
6/2/20230
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The Right to Repair

The Right to Repair Abstract Kirk and Fred discuss new efforts in states to legislate the consumer’s right to repair equipment they have purchased. Key Points Join Kirk and Fred as they discuss new laws forcing equipment manufacturers to make diagnostic software, spare hardware parts and the tools needed to make repairs on their own. […] The post SOR 865 The Right to Repair appeared first on Accendo Reliability.
5/29/20230
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Using Peck's Equation

Using Peck’s Equation Abstract Chris and Fred discussing the proper use of the equation often used to determine acceleration factors for accelerated temperature and humidity testing. Key Points Join Chris and Fred as they discuss Topics include: The creation of the equation and the specific failure mechanism Other failure mechanisms and technologies most likely are […] The post SOR 864 Using Peck’s Equation appeared first on Accendo Reliability.
5/26/20230
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Failure Rate to a Distribution

Failure Rate to a Distribution Abstract Chris and Fred discussing a listener’s questions on how to convert a failure rate to a distribution. Key Points Join Chris and Fred as they discuss a rather common problem when a vendor only provides a FIT or failure rate as reliability information and you want to use a […] The post SOR 863 Failure Rate to a Distribution appeared first on Accendo Reliability.
5/22/20230
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Dealing with Reliability Risk

Dealing with Reliability Risk Abstract Greg and Fred discussing how reliability inherently involves variability and risk. Key Points Join Greg and Fred as they discuss how to address decision making involving reliability and risk. Topics include: What does reliability risk mean? How to address reliability risks. What are the tools to address reliability risk in […] The post SOR 862 Dealing with Reliability Risk appeared first on Accendo Reliability.
5/19/20230
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Reshoring and Talent

Reshoring and Talent Abstract Greg and Fred discussing bringing suppliers back to the location of OEM headquarters and factories. A common risk is finding the talent to design and build these factories. Key Points Join Greg and Fred as they discuss reshoring and finding the right talent. Reshoring is the business of bringing suppliers back […] The post SOR 861 Reshoring and Talent appeared first on Accendo Reliability.
5/15/20230
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Software and Thinking

We (for many reasons) need software to help us do reliability things. Humans aren't nearly as good as computers at doing complicated math. But still ... how do we know that the software packages are giving us the right (or useful) numbers? The post SOR 860 Software and Thinking appeared first on Accendo Reliability.
5/12/20230
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An ALT Design Question

We love podcasts where we answer a question from one of our listeners. This is one of those. One of our listeners has some questions about Accelerated Life Testing or ALT. Would you like to hear us talk about a real-world problem? The post SOR 859 An ALT Design Question appeared first on Accendo Reliability.
5/8/20230
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Reliability Predictions and FMEA Occurrence

Reliability Predictions and FMEA Occurrence Abstract Carl and Fred discussing a reader question about FMEAs. Specifically, whether reliability predictions (for similar systems) are valid input to the Occurrence rating in an FMEA. Key Points Join Carl and Fred as they discuss the subject of Reliability Predictions, and whether they can be used in an FMEA. […] The post SOR 858 Reliability Predictions and FMEA Occurrence appeared first on Accendo Reliability.
5/5/20230
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Selecting the Right Method

Selecting the Right Method Abstract Greg and Fred discussing the right method (s) to solve quality and reliability problems specifically answering the question ‘is the approach good enough?’ Key Points Join Greg and Fred as they discuss how to approach a problem and make a decision. Asking the right questions in the front end saves […] The post SOR 857 Selecting the Right Method appeared first on Accendo Reliability.
5/1/20230
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ChatGPT and Reliability

ChatGPT and Reliability Abstract Kirk and Fred discuss the use of artificial intelligence engines such as ChatGPT in Reliability Engineering. A copy of the ChatGPT questions and responses that we discuss on this podcast is listed in the show notes below. Key Points Join Kirk and Fred as they discuss the recent introduction of the […] The post SOR 856 ChatGPT and Reliability appeared first on Accendo Reliability.
4/28/20230
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Mechanical Lessons Learned

Mechanical Lessons Learned Abstract Kirk and Fred discussing Kirk’s recent trip to the Texas Pinball Festival (TPF) and the reliability of Pinball Machines which new designs have been produced for over six decades. Some of the mechanical assemblies have not changed in design for those many decades, even though some changes would be simple and […] The post SOR 855 Mechanical Lessons Learned appeared first on Accendo Reliability.
4/24/20230
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Reliability Gap Assessment

Reliability Gap Assessment Abstract Carl and Fred discussing the second step in achieving high reliability: “Develop a Reliability Gap Assessment.” Key Points Join Carl and Fred as they discuss doing a gap assessment, how it is done and why it is essential to achieving high reliability. Topics include: The core principles of doing a gap […] The post SOR 854 Reliability Gap Assessment appeared first on Accendo Reliability.
4/21/20230
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Reliability Strategic Vision

Reliability Strategic Vision Abstract Carl and Fred discussing the first step in achieving high reliability: “Develop a Reliability Strategic Vision.” Key Points Join Carl and Fred as they discuss the elements that go into a reliability vision, and how it is developed. Topics include: Chapter 5 of the book: The Process of Reliability Engineering” The […] The post SOR 853 Reliability Strategic Vision appeared first on Accendo Reliability.
4/17/20230
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Decisions and Value

Making the right decision means you need to understand 'value.' And different organizations have different definitions of value. It can't just be 'money' ... otherwise the right decision (every time) is to sell everything you have right now to make the most of this concept of 'value' as quickly as possible. So how does 'value' help you make better decisions - especially when it comes to reliability? The post SOR 852 Decisions and Value appeared first on Accendo Reliability.
4/14/20230
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ALT Sample Size

What is Accelerated Life Testing (ALT), and how many products or prototypes do you need to test to make it work? ... but first ... what is ALT supposed to do? The post SOR 851 ALT Sample Size appeared first on Accendo Reliability.
4/10/20230
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Sedentary Inertia in Quality

We use the term 'sedentary inertia' to describe organizations that struggle to change ... mainly because they are used to never having to change. Especially in the world of quality. Which in many cases, feels like it is stuck in prehistoric times. Sound familiar? The post SOR 850 Sedentary Inertia in Quality appeared first on Accendo Reliability.
4/7/20230
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Two Sides of a Coin: Quality and Reliability

Two Sides of a Coin: Quality and Reliability Abstract Dianna and Chris discussing their different viewpoints of quality and reliability: how they are really two sides of a coin that are supported by the culture of an organization and by individual contributors. Key Points Join Dianna and Chris as they discuss two sides of a […] The post SOR 849 Two Sides of a Coin: Quality and Reliability appeared first on Accendo Reliability.
4/3/20230
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Monitoring Manufacturing Product Reliability

Monitoring Manufacturing Product Reliability Abstract Kirk and Fred discussing how to ensure that the quality and reliability of the last units produced from a manufacturing line is the same as the first units produced. Key Points Join Kirk and Fred as they discuss the fundamental concern of any manufacturing operation, sustaining quality throughout the manufacturing […] The post SOR 848 Monitoring Manufacturing Product Reliability appeared first on Accendo Reliability.
3/31/20230
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Issues with Single Stress Testing

Issues with Single Stress Testing Abstract Kirk and Fred discussing a question from a listener regarding a specific failure mechanism and time to failure for the same, and how most failures are not due to a single stress condition. Key Points Join Kirk and Fred as they discuss a solder crack and the forces that […] The post SOR 847 Issues with Single Stress Testing appeared first on Accendo Reliability.
3/27/20230
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Stuck in Your Job

What do you do if you feel like you are stuck in a job? This often happens for reliability engineers when they work in an organization that defines what you can and can't do. What happens if this sounds like you. The post SOR 846 Stuck in Your Job appeared first on Accendo Reliability.
3/24/20230
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RAMS Warts and All

The annual Reliability and Maintainability Symposium (RAMS) used to be one of the 'flagship' gatherings of reliability talent. But after the 2023 version ... can we still say that it is? The post SOR 845 RAMS Warts and All appeared first on Accendo Reliability.
3/20/20230
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Routine Reliability

Routine Reliability Abstract Dianna and Fred discussing routine reliability from a listener’s question: when creating a reliability plan for a project, how do we separate the routine and unique parts of reliability activities? Key Points Join Dianna and Fred as they discuss reliability planning: the technique and frameworks used to achieve reliability objectives. Topics include: […] The post SOR 844 Routine Reliability appeared first on Accendo Reliability.
3/17/20230
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Hidden Reliability Wins

Hidden Reliability Wins Abstract Dianna and Fred discussing hidden reliability wins: when reliability efforts go right, things don’t go wrong. So then, how can reliability engineers quantify their work? Key Points Join Dianna and Fred as they discuss hidden reliability wins. To quantify reliability engineering work, we need to do some due diligence and shine […] The post SOR 843 Hidden Reliability Wins appeared first on Accendo Reliability.
3/13/20230
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Working on the Right Things

Working on the Right Things Abstract Philip and Fred discussing what should reliability engineers be working on that are the right things. Key Points Join Philip and Fred as they discuss Topics include: Do certifications provide a basis for what adds the most value? Dealing with reliability is the culture, not the presence of reliability […] The post SOR 842 Working on the Right Things appeared first on Accendo Reliability.
3/10/20230
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Expectations

Expectations Abstract Philip and Fred discussing how setting expectations impact reliability engineering tasks and results. Key Points Join Philip and Fred as they discuss Topics include: The set of written and unwritten expectations for your role as a reliability engineer. The different set of expectations when reacting to problems or proactively avoiding them. Dealing with […] The post SOR 841 Expectations appeared first on Accendo Reliability.
3/6/20230
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Regulators and Risk

The regulators are here to keep us 'safe.' Awesome! But they need to be the adults in the room. And by that, we mean motivating good behaviors in the people who make stuff. If the regulators simply turn into people who are looking for reasons to say 'no,' then we have a problem. They are not the adults we need anymore. The post SOR 840 Regulators and Risk appeared first on Accendo Reliability.
3/3/20230
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First Steps with Data

What is the first thing you do when someone gives you a chunk of data? There are many examples of people rushing to analyze 'something' ... and then realizing they don't help change anything. The post SOR 839 First Steps with Data appeared first on Accendo Reliability.
2/27/20230
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Basic Risk Management

Basic Risk Management Abstract Greg and Fred discussing how to set up a risk assessment program. Key Points Join Greg and Fred as they discuss how to start risk analysis. Topics include: How to start a risk program in a project or process in terms of looking at variation. How SPC, FMEA, and other quality […] The post SOR 838 Basic Risk Management appeared first on Accendo Reliability.
2/24/20230
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Checking Assumptions

Checking Assumptions Abstract Greg and Fred discussing how assumptions in reliability and quality engineering are highly critical. We all know what assume can stand for: make an ‘ass of u and me.’ Key Points Join Greg and Fred as they discuss how assumptions are a form of bias that needs to be understood and mitigated […] The post SOR 837 Checking Assumptions appeared first on Accendo Reliability.
2/20/20230
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Backup Balance

Backup Balance Abstract Kirk and Fred discussing how much we should invest in backup power or systems redundancy to prepare for rare weather or use conditions. Key Points Join Kirk and Fred as they discuss how much money do we need to spend to have backup systems or increasing the strength or robustness of systems […] The post SOR 836 Backup Balance appeared first on Accendo Reliability.
2/17/20230
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Role of Technical Papers

Role of Technical Papers Abstract Kirk and Fred discussing technical papers, which Fred and Kirk have a few on the website Research Gate, and the role they play in the reliability engineering world. Key Points Join Kirk and Fred as they discuss the papers and books on reliability engineering, Research Gate, and the use of […] The post SOR 835 Role of Technical Papers appeared first on Accendo Reliability.
2/13/20230
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Reliability Assumptions

Reliability Assumptions Abstract Carl and Fred discussing the broad subject of assumptions, and how they impact reliability analysis and applications. When are assumptions good and when are they questionable? Key Points Join Carl and Fred as they discuss how to evaluate the efficacy of assumptions that are used in reliability programs or analyses. Topics include: […] The post SOR 834 Reliability Assumptions appeared first on Accendo Reliability.
2/10/20230
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FMEA Occurance Question

FMEA Occurrence Question Abstract Carl and Fred discussing a question received by an Inside FMEA reader on the subject of FMEA occurrence rating. Key Points Join Carl and Fred as they discuss assessing the occurrence rating in an FMEA, and the various applications and methodologies. Topics include: Why is occurrence part of FMEA? The efficacy […] The post SOR 833 FMEA Occurrence Question appeared first on Accendo Reliability.
2/6/20230
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What is Your Approach

What happens if you need to understand the reliability of something, but that something is brand new, has new technology, is being manufactured by a new facility, or all of the above? It can be, and has been done successfully in the past. So how do you do it? The post SOR 832 What is Your Approach appeared first on Accendo Reliability.
2/3/20230
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Setting up an ORT

Let's say you are going to do this thing called Ongoing Reliability Testing (ORT). Can we accelerate failure by increasing temperature? Should we test to failure to find the MTTF? What is ORT? What is MTTF? What are we trying to do? Listen to this podcast to learn more. The post SOR 831 Setting up an ORT appeared first on Accendo Reliability.
1/30/20230
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Dealing With Product Characteristics

Dealing With Product Characteristics Abstract Dianna and Fred discussing engineering projects and dealing with product characteristics and requirements. Key Points Join Dianna and Fred as they discuss a listener’s question about dealing with product characteristics. Topics include: How Reliability Engineers can help with requirements by asking questions and giving feedback. Ways to evaluate requirements. Plastic […] The post SOR 830 Dealing With Product Characteristics appeared first on Accendo Reliability.
1/27/20230
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New Ways to Break Things

New Ways to Break Things Abstract Dianna and Fred discussing new innovations from a reliability point-of-view: how is this new stuff going to break? What are going to be the new ways to break things? Key Points Join Dianna and Fred as they discuss up-and-coming, new technologies and what that means for the reliability profession. […] The post SOR 829 New Ways to Break Things appeared first on Accendo Reliability.
1/23/20230
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New School Leadership

Cultural and societal change is continuous. And so is complaining about it. Leadership is constantly telling us what we can do and what we can't. Which is unfortunate. Because leadership needs to be focused on a specific idea. If leadership is all about complaining about millennials, generation Z, people working from home, young people wanting to be part of decision-making and so on ... you are in trouble! The post SOR 828 New School Leadership appeared first on Accendo Reliability.
1/20/20230
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60 Percentile with Vendor Data

We are often faced with vendors who have outrageous claims regarding the reliability of a component or product ... where we are underwhelmed with reliability test data? Particularly when there is zero failures ... and sometimes a lower confidence bound on the MTBF from this data? The post SOR 827 60th Percentile with Vendor Data appeared first on Accendo Reliability.
1/16/20230
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Reliability and Statistics

Reliability and Statistics Abstract Kirk and Fred discussing the use of statistics in reliability engineering, where they are useful and where their use may not be the most efficient way to find and fix the cause of failure. Key Points Join Kirk and Fred as they discuss their different viewpoints on the use of statistics […] The post SOR 826 Reliability and Statistics appeared first on Accendo Reliability.
1/13/20230
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Learning about Failures

Learning about Failures Abstract Kirk and Fred discussing the idea of listing of failure mechanisms and their different viewpoints on how we learn some of the common failure mechanisms Key Points Join Kirk and Fred as they discuss the challenge of listing potential failure mechanisms that usually occur when some mistake has been made in […] The post SOR 825 Learning about Failures appeared first on Accendo Reliability.
1/9/20230
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Single Use Product Reliability

Single Use Product Reliability Abstract Dianna and Fred discussing single use product reliability. For products that are used once and then disposed or recycled, do we need to consider and plan for their reliability? The short answer: yes! They talk about the things to consider with single use products. Key Points Join Dianna and Fred […] The post SOR 824 Single Use Product Reliability appeared first on Accendo Reliability.
1/6/20230
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Stresses and Mechanism

Stresses and Mechanism Abstract Dianna and Fred discussing a listener question about understanding stresses and mechanism of failures of a new design. Key Points Join Dianna and Fred as they discuss a listener question: Is there a listing of all failure mechanisms and their stresses that I can reference? When I’m looking at a product […] The post SOR 823 Stresses and Mechanism appeared first on Accendo Reliability.
1/2/20230
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Identify Weak Points

Identify Weak Points Abstract Kirk and Fred discussing how a good reliability development process is to identify the weaknesses to improve a product including a recent fence repair at Kirk’s house. Key Points Join Kirk and Fred as they discuss how a fence repair specialist identify a weakness in a fence and gate support structure […] The post SOR 822 Identify Weak Points appeared first on Accendo Reliability.
12/30/20220
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Confirmation Bias

Confirmation Bias Abstract Kirk and Fred discussing the paths they took in Reliability Engineering, how our past experience shaped our view of the best methods for improving the reliability of systems, and how we learn new information on reliability issues. Key Points Join Kirk and Fred as they discuss their paths to their current frame […] The post SOR 821 Confirmation Bias appeared first on Accendo Reliability.
12/26/20220
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Failure to Adjust

Failure to Adjust Abstract Greg and Fred discussing why people have a hard time adjusting and pivoting in times of uncertainty, much like what we all experience today. Key Points Join Greg and Fred as they discuss why people have a difficult time adjusting to change. Personal change. Change in weather. Or, change in anything. […] The post SOR 820 Failure to Adjust appeared first on Accendo Reliability.
12/23/20220
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Supply Chain Tradeoffs

Supply Chain Tradeoffs Abstract Greg and Fred discussing the tradeoffs in reshoring. Many companies are considering bringing design and manufacturing back to the US or host country. Key Points Join Greg and Fred as they discuss reshoring or bringing manufacturing back to the US. The challenge is the US has lost much of its engineering […] The post SOR 819 Supply Chain Tradeoffs appeared first on Accendo Reliability.
12/19/20220
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Improving or Suing

Accountability is important. Except when you are trying to find 'someone else' who is accountable. Finding someone to blame (so you can hypothetically sue) does not improve or fix the problem. In fact, the fastest and cheapest solutions to many of the problems us reliability engineers routinely face is a multi-disciplinary approach where everyone works together in order to solve the issue. This means we find the fastest, simplest and cheapest solutions. And no one is every blamed! The post SOR 818 Improving or Suing appeared first on Accendo Reliability.
12/16/20220
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SOR 817 Warranty to Failure Rate

We can sometimes be frustrated by vendors or suppliers not giving us the reliability data we need to do our 'reliability stuff?' Can we glean something from their advertised warranty period? Can we somehow 'reverse engineer' the underlying warranty reliability if we make some assumptions about the cost of failure and profit margin? The post SOR 817 Warranty to Failure Rate appeared first on Accendo Reliability.
12/12/20220
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Uniqueness of Reliability Engineers

Uniqueness of Reliability Engineers Abstract Philip and Fred discussing a handful of traits that may be unique to reliability engineers. Key Points Join Philip and Fred as they discuss what makes reliability engineering attract ‘particular’ types of people. Topics include: Curiosity with how things fail The ability to deal with and learn from failures The […] The post SOR 816 Uniqueness of Reliability Engineers appeared first on Accendo Reliability.
12/9/20220
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Listing of Failure Mechanisms

Listing of Failure Mechanisms Abstract Philip and Fred discussing a question about locating a listing of failure mechanisms. Key Points Join Philip and Fred as they discuss a listing of all failure mechanisms that probably doesn’t exist due to sheer magnitude of the number of mechanisms that exist. Topics include: We do not know of a […] The post SOR 815 Listing of Failure Mechanisms appeared first on Accendo Reliability.
12/5/20220
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Professional Societies: The Rules Have Changed

Professional Societies: The Rules Have Changed Abstract Greg and Fred discussing how The Rules Have Changed for Professional Societies as well as for most of us. Key Points Join Greg and Fred as they discuss the role of professional societies such as IEEE, ASME, ASQ, and others in the age of social media and fast […] The post SOR 814 Professional Societies: The Rules Have Changed appeared first on Accendo Reliability.
12/2/20220
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Quality of Decisions

Quality of Decisions Abstract Greg and Fred discussing how people make important decisions and why decision quality is important. Key Points Join Greg and Fred as they discuss Topics include: Why is decision making in reliability important. How to use reliability tools for effective decision making. What are the critical steps in Fred’s new book […] The post SOR 813 Quality of Decisions appeared first on Accendo Reliability.
11/28/20220
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Storage of Test Parts

Storage of Test Parts Abstract Dianna and Fred discussing the effects of handling, cumulative test, and storage of test parts on test results. Key Points Join Dianna and Fred as they discuss experiences of when testing product went awry because of handling, cumulative test, and storage of test parts. Topics include: identifying the true failure […] The post SOR 812 Storage of Test Parts appeared first on Accendo Reliability.
11/25/20220
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Reliability Prediction Standards

Dianna and Fred discussing the history and application of published parts count prediction models and standards in reliability analysis. The post SOR 811 Reliability Prediction Standards appeared first on Accendo Reliability.
11/21/20220
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Metrics and Games

Metrics and Games Abstract Carl and Fred discussing a listener question on maintenance strategies, and a company mandate metric comparing preventive and corrective maintenance tasks. Key Points Join Carl and Fred as they discuss how metrics can become a numbers game if they are used incorrectly. Topics include: Sometimes a metric can alter behavior in […] The post SOR 810 Metrics and Games appeared first on Accendo Reliability.
11/18/20220
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The Value of Curiosity

The Value of Curiosity Abstract Carl and Fred discussing what brings enjoyment to one’s life and work, and how to explore and learn, with curiosity. Key Points Join Carl and Fred as they discuss the value of curiosity in our day-to-day work. Topics include: Using what we know in science and engineering to understand problems […] The post SOR 809 The Value of Curiosity appeared first on Accendo Reliability.
11/14/20220
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What is a Reliability Score?

It is sometimes difficult to express reliability performance to users or customers. It is all well and good to say that something has a 97.8 % reliability at three years when driven in certain conditions. But different customers will create different conditions. So this number is often irrelevant. How do we give our customers and users a 'reliability score' that means something but isn't just made up? The post SOR 808 What is a Reliability Score? appeared first on Accendo Reliability.
11/11/20220
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Confidence and Tolerance Intervals

Many engineering disciplines require statistical analysis. Which means we need to use definitions and concepts ... like 'tolerance,' 'confidence' and 'prediction' intervals. But do we? Do these definitions only help statisticians? Or do they help you in your job? Listen to this podcast to learn more. The post SOR 807 Confidence and Tolerance Intervals appeared first on Accendo Reliability.
11/7/20220
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MOEST Setup Remotely

MEOST Setup Remotely Abstract Kirk and Fred discussing Multiple Environmental Over Stress Test or MEOST. Key Points Join Kirk and Fred as they discuss the term MEOST and how it is very similar to HALT in the use of stress to find latent defects or weaknesses. Topics include: Gregg Hobbs was very possessive of the […] The post SOR 806 MEOST Setup Remotely appeared first on Accendo Reliability.
11/4/20220
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Reliability Spooky Stories

Reliability Spooky Stories Abstract Kirk and Fred discussing and reflecting on some of the spooky reliability problems we have seen (or not seen) that sometimes have haunted us on this Halloween 2022 episode of SOR Key Points Join Kirk and Fred as they discuss Topics include: Fred recalls a meeting that many engineers shared scary […] The post SOR 805 Reliability Spooky Stories appeared first on Accendo Reliability.
10/31/20220
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Risk and Supply Chain

Risk and Supply Chain Abstract Greg and Fred discussing supply chain risk management. Key Points Join Greg and Fred as they discuss current practices and risk in supply chain management.Topics include: Just in Time may become Just in Case risk management. How to mitigate supply chain inventory risks. Current challenges in supply chain manufacturing. What’s […] The post SOR 804 Risk and Supply Chain appeared first on Accendo Reliability.
10/28/20220
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Decision Making in Reliability

Decision Making in Reliability Abstract Greg and Fred discussing the importance of decision making in quality, reliability, and work in general. Key Points Join Greg and Fred as they discuss Topics include: Importance of decision making in reliability. Types of decisions in quality and reliability and life. Discussion on types of reliability decision making starting […] The post SOR 803 Decision Making in Reliability appeared first on Accendo Reliability.
10/24/20220
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How to Talk About MTBF

What happens when you (perhaps for the first time) realize that the MTBF is not reliability ... but you work in an organization or industry that appears to worship it? What can you do? The post SOR 802 How to Talk About MTBF appeared first on Accendo Reliability.
10/21/20220
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Deferred Maintenance in the News

We are often given the option of 'deferring' maintenance. This usually happens when our budget and schedule tells us we have to ... and we then tie ourselves in knots trying to convince ourselves that this is OK and that laws of physics will also be deferred. Really? The post SOR 801 Deferred Maintenance in the News appeared first on Accendo Reliability.
10/17/20220
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What Could Go Wrong

Some of us are forced to try and estimate reliability outside of our experience base. We might need to create an electronic component that is going to be asked to last centuries. How do you go about this? The post SOR 800 What Could Go Wrong appeared first on Accendo Reliability.
10/14/20220
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Changing Company Career Advice

Changing Company Career Advice Abstract Carl and Fred discussing advice for experienced engineers who are looking to change jobs or companies. Key Points Join Carl and Fred as they discuss lessons learned on how to advance one’s career when changing companies. Topics include: Don’t be afraid to look for new positions. The best employees look […] The post SOR 799 Changing Company Career Advice appeared first on Accendo Reliability.
10/10/20220
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Inside Company Career Advice

Inside Company Career Advice Abstract Carl and Fred talking about their experiences in their own careers and advices for others in developing and taking advantage of career opportunities within a company. Key Points Join Carl and Fred as they discuss the most important lessons when advancing careers. This podcast will talk about career advancement inside […] The post SOR 798 Inside Company Career Advice appeared first on Accendo Reliability.
10/7/20220
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Data and Automation of Analysis

Data and Automation of Analysis Abstract Kirk and Fred discussing the use of current buzzwords in the field of reliability, the use of software data Failure Reporting and Corrective Action Systems (FRACAS) and how many reliability professionals jump to software automation to analyze reliability issues. Key Points Join Kirk and Fred as they discuss how […] The post SOR 797 Data and Automation of Analysis appeared first on Accendo Reliability.
10/3/20220
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Very Long Term Storage Question

Very Long Term Storage Question Abstract Kirk and Fred discussing how to determine reliability for an LED device that needs to be operational after 250 years storage. Key Points Join Kirk and Fred as they discuss a question he had about how to determine what physical changes that may cause failure of an LED after […] The post SOR 796 Very Long Term Storage Question appeared first on Accendo Reliability.
9/29/20220
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The Point of Your Role

The Point of Your Role Abstract Greg and Fred discussing the professional role of a quality and reliability engineer within an organization. Key Points Join Greg and Fred as they discuss the role of quality and reliability engineering when everyone is responsible for the quality of their efforts. Topics include: What are quality and reliability […] The post SOR 795 The Point of Your Role appeared first on Accendo Reliability.
9/26/20220
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The Term Risk Management

The Term Risk Management Abstract Greg and Fred discuss the concepts and words surrounding reliability management, risk management and enterprise risk management. Key Points Join Greg and Fred as they discuss the idea that ‘words matter’. Topics include: Why do professional words matter. Why ‘risk management’ may become ‘certainty management’ Why culture is all important […] The post SOR 794 The Term Risk Management appeared first on Accendo Reliability.
9/23/20220
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Putting Reliability Plans Together

A lot of organizations (say they) want to create a reliability plan. But how do we do this? It isn't simply looking through books and standards to find 'tools.' When you describe how to build a house, a piece of furniture, or a deck, you don't simply list the tools you need. This is not a plan! Same goes for reliability engineering. The post SOR 793 Putting Reliability Plans Together appeared first on Accendo Reliability.
9/19/20220
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Overcoming Resistance

Many reliability engineers often come up with roadblocks to their good ideas based on cultural issues. But is there any way around these issues? ... over these issues? ... through these issues? The post SOR 792 Overcoming Resistance appeared first on Accendo Reliability.
9/16/20220
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Approaches to Systemic Change

Approaches to Systemic Change Abstract Dianna and Fred discussing a listener question about approaches to systemic change. How can we make systemic changes into the way people go about their work? They talk about change management and work culture. Key Points Join Dianna and Fred as they discuss a listener question about change management and […] The post SOR 791 Approaches to Systemic Change appeared first on Accendo Reliability.
9/12/20220
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Necessity of Collaboration

Necessity of Collaboration Abstract Dianna and Fred discussing the many forms that collaboration can take and ways to approach collaboration as a way to successfully work with others to solve a problem. Key Points Join Dianna and Fred as they discuss the necessity of collaboration with others. Topics include: why reliability engineers need to be […] The post SOR 790 Necessity of Collaboration appeared first on Accendo Reliability.
9/9/20220
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Reliability of Produce

Reliability of Produce Abstract Kirk and Fred discussing about a subject that is quite different from electronics and systems, that is the degradation of fruit and vegetables and prevention of aging or preservation of fruit. Key Points Join Kirk and Fred as they discuss the approach we might use to determination of how and the […] The post SOR 789 Reliability of Produce appeared first on Accendo Reliability.
9/5/20220
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Prework for HALT

Prework for HALT Abstract Kirk and Fred discussing a question from a listener, that is pretty fundamental to HALT programs, what to do before starting to do HALT. Key Points Join Kirk and Fred as they discuss what needs to happen in a company before trying to do HALT in an organization that has not […] The post SOR 788 Prework for HALT appeared first on Accendo Reliability.
9/2/20220
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Working with a Lab

What sort of things do you need to think about when you are looking for a laboratory or 'lab' to help you work out reliability 'stuff?' You can't outsource absolutely everything. But what can you outsource? The post SOR 787 Working with a Lab appeared first on Accendo Reliability.
8/29/20220
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Strength-Stress with Limited Information

What does it mean to deal with a 'stress-strength' problem where we are given (seemingly) little information to try and come up with something meaningful when it comes to reliability? The post SOR 786 Strength-Stress with Limited Information appeared first on Accendo Reliability.
8/26/20220
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Restarting Quality

Restarting Quality Abstract Greg and Fred discuss the future of quality and reliability – which may be ‘back to the future’ of quality. Key Points Join Greg and Fred as they discuss how to restart quality Topics include: What is the current state of quality management, assurance, and control. What changes are occuring in quality. […] The post SOR 785 Restarting Quality appeared first on Accendo Reliability.
8/22/20220
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Decision Fatigue

Decision Fatigue Abstract Greg and Fred discuss the importance for making smart decisions. The challenge is that after Covid we are all tired of making decisions. So, have we lost our perspective and even our sense of humor in understanding context in making smart decisions. Key Points Join Greg and Fred as they discuss decision […] The post SOR 784 Decision Fatigue appeared first on Accendo Reliability.
8/19/20220
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A Facilitator's Role

A Facilitator’s Role Abstract Carl and Fred discussing the essence of a facilitator’s role in leading meetings and reliability methods. This role is discussed from the viewpoint of reliability applications. Key Points Join Carl and Fred as they discuss the key elements of the facilitator role. What works? What doesn’t work? What skills are involved? […] The post SOR 783 A Facilitator’s Role appeared first on Accendo Reliability.
8/15/20220
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A PFMEA Use Question

A PFMEA Use Question Abstract Carl and Fred discussing an interesting question from a subscriber to the Inside FMEA series. The question has to do with selected process steps on a Process FMEA, and the efficacy and value of the occurrence rating being verified later in pilot assembly or trial production. Key Points Join Carl […] The post SOR 782 A PFMEA Use Question appeared first on Accendo Reliability.
8/12/20220
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Data and Mechanism

Reliability data analysis is rarely - by itself - enough. Why? Well, if we are trying to challenge a preconceived idea about something, then we need to respect that it is a human being we are trying to convince. So what can we do? The post SOR 781 Data and Mechanism appeared first on Accendo Reliability.
8/8/20220
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Influencing Change

How do we influence change in organizations that think they are open to change ... but really aren't? Especially when it comes to reliability engineering? The post SOR 780 Influencing Change appeared first on Accendo Reliability.
8/5/20220
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Dealing with Changing Requirements

Dealing with Changing Requirements Abstract Kirk and Fred discussing the dynamics of changing a design during the development process. The longer it takes to develop a new product the longer it allows the competitors to introduce new features and functions, which may have more market appeal than your products features right as your finishing development. […] The post SOR 779 Dealing with Changing Requirements appeared first on Accendo Reliability.
8/1/20220
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Connect Activity to Business Objectives

Connect Activity to Business Objectives Abstract Kirk and Fred discussing a basic question Fred asks in the Reliability Management Class and with new clients, that is “what are you trying to accomplish” with your reliability program, Key Points Join Kirk and Fred as they discuss the objectives reliability and business and connecting those objectives to […] The post SOR 778 Connect Activity to Business Objectives appeared first on Accendo Reliability.
7/29/20220
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We Are All Consultants

We Are All Consultants Abstract Carl and Fred discussing how much of what we do as reliability professionals falls into the role of consultants. Learning how to be better consultants will enhance the results of our day-to-day work. Key Points Join Carl and Fred as they discuss their experiences as consultants and how they were […] The post SOR 777 We Are All Consultants appeared first on Accendo Reliability.
7/25/20220
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Good Knowledge Transfer

Transferring Knowledge Abstract Carl and Fred discussing the process of knowledge transfer from one person to others. This process is at the core of influencing others to achieve reliability objectives. Key Points Join Carl and Fred as they discuss how to transfer your knowledge to other people, and conversely, how to support knowledge transfer from […] The post SOR 776 Transferring Knowledge appeared first on Accendo Reliability.
7/22/20220
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Manager and Leader

Manager and Leader Abstract Greg and Fred discuss the importance of management and leadership. They cover the similarities and differences between the two. Key Points Join Greg and Fred as they discuss the future of management and leadership. Both have changed radically following Covid. This is important because in today’s ‘great resignation’ workers are leaving […] The post SOR 775 Manager and Leader appeared first on Accendo Reliability.
7/18/20220
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Why Do Networking

Why Do Networking Abstract Greg and Fred discuss the importance and challenges of networking. Key Points Join Greg and Fred as they discuss the future of networking and even influencing that can positively impact your career. Topics include: What does networking look like in the post covid world? Why is networking important for your present […] The post SOR 774 Why Do Networking appeared first on Accendo Reliability.
7/15/20220
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Training that Sticks

Training that Sticks Abstract Dianna and Fred discussing training that sticks. Key Points Join Dianna and Fred as they discuss what makes successful training and consider it from teacher/coach and student point-of-views. “Who is responsible for learning?” Topics include: grades: getting a great grade but not learning anything is less than useful a student approach […] The post SOR 773 Training that Sticks appeared first on Accendo Reliability.
7/11/20220
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Independent Design Reviewer

Independent Design Reviewer Abstract Dianna and Fred discussing design reviews and independent reviewers. Key Points Join Dianna and Fred as they discuss a question: “How important are independent reviewers to a design review, and what is their general purpose for the design review process?” Topics include: responsibilities of being an independent reviewer and of the […] The post SOR 772 Independent Design Reviewer appeared first on Accendo Reliability.
7/8/20220
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Too Many Meetings

Too Many Meetings Abstract Dianna and Fred discussing how to get next steps when being presented a problem by quality assurance. Key Points Join Dianna and Fred as they discuss a listener question: Our QA team holds meetings to track items and problems, but they’re not helpful in finding solutions. What can I do? Topics […] The post SOR 771 Too Many Meetings appeared first on Accendo Reliability.
7/4/20220
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Who Makes Something Reliable?

Who is responsible for reliability? Is it your suppliers who ought to be subject matter experts on making whatever it is they make? Is it the junior engineers who have completed engineering degrees and therefore should know how to make something reliable? Is it the people who write standards and textbooks and guidebooks that you mandate everyone to follow? ... or perhaps ... is it you? The post SOR 770 Who Makes Something Reliable? appeared first on Accendo Reliability.
7/1/20220
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Confidence from Understanding

Confidence from Understanding Abstract Chris and Fred discuss what this term ‘confidence’ means … especially when it comes to statistics (and reliability) Key Points Join Chris and Fred as they discuss what ‘confidence’ means … especially when we do things like statistical analysis to help us understand the reliability characteristics of a system or product. […] The post SOR 769 Confidence from Understanding appeared first on Accendo Reliability.
6/27/20220
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Training Everyone for Risk Management

Training Everyone for Risk Management Abstract Greg and Fred discussing risk management training for all employees. Key Points Join Fred and Greg as they discuss how risk management is like quality in 1987, when Baldrige, ISO 9001, and Six Sigma were launched. We live in VUCA time. Companies now are training everyone in risk to […] The post SOR 768 Training Everyone for Risk Management appeared first on Accendo Reliability.
6/24/20220
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Decision Making for Reliability

Decision Making for Reliability Abstract Greg and Fred discussing risk based, decision making for reliability and quality engineers. Key Points Join Fred and Greg as they discuss decision making in reliability, quality, and engineering. Good decision making may be the key personal differentiator for all engineers in an age when a work smart phone will […] The post SOR 767 Decision Making for Reliability appeared first on Accendo Reliability.
6/20/20220
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What Matters in a Demonstration Test

What Matters in a Demonstration Test? Abstract Carl and Fred discussing a listener question about how which failures to count in demonstration testing. Specifically, what about maintenance induced failures, supply chain failures and other types of failures, not typically part of the product design. Key Points Join Carl and Fred as they discuss reliability demonstration […] The post SOR 766 What Matters in a Demonstration Test appeared first on Accendo Reliability.
6/17/20220
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Fast vs Thorough

Fast vs Thorough Abstract Carl and Fred discussing the need to be fast in smaller or startup companies. Reliability engineering can adapt to a fast culture and support lean product development, without compromising essential tasks. Key Points Join Carl and Fred as they discuss the product development process in small companies, balancing the need to […] The post SOR 765 Fast vs Thorough appeared first on Accendo Reliability.
6/13/20220
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Regression Metrics

Software packages and textbook methods can often give us a single 'number' that tells us how good a potential model is (or not) for the data we get from observing a process. But ... you need to understand that this is by no means a 'perfect' way of trying to understand your process. Relying on software to think for you means that you don't understand what is going on. And that means your analysis won't be based on an understanding of what is going on either. The post SOR 764 Regression Metrics appeared first on Accendo Reliability.
6/10/20220
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Technology Only Goes So Far

We often try and 'engineer' reliable solutions. We find technological solutions to as many failures as possible. But it can only go so far - mainly because there is usually a human involved in most systems. The post SOR 763 Technology Only Goes So Far appeared first on Accendo Reliability.
6/6/20220
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Problem Solving with Customer Service

Problem Solving with Customer Service Abstract Dianna and Fred discussing customer service: personal and professional experiences. Key Points Join Dianna and Fred as they discuss problem solving with customer service. Topics include: partnering with a customer service agent when you’re the customer coordinating with the customer service department when you’re an engineer at the same […] The post SOR 762 Problem Solving with Customer Service appeared first on Accendo Reliability.
6/3/20220
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Encouraging New Engineers

Encouraging New Engineers Abstract Dianna and Fred discussing why and how to encourage new engineers and foster younger generations to consider engineering as a profession. Key Points Join Dianna and Fred as they discuss how to get new generations involved in engineering. Topics include: Getting active in youth programs. Fostering curiosity by letting others do […] The post SOR 761 Encouraging New Engineers appeared first on Accendo Reliability.
5/30/20220
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Dealing with Suppliers

Dealing with Suppliers Abstract Kirk and Fred discussing dealing with suppliers in dealing with failures in complex interconnected systems. Key Points Join Kirk and Fred as they discuss the many different responses and challenges that different subsystem suppliers can have when trying to get their help with a reliability issue. Topics include: Much of a […] The post SOR 760 Dealing with Suppliers appeared first on Accendo Reliability.
5/27/20220
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Talking about HALT

Talking about HALT Abstract Kirk and Fred discussing a basic subject that Kirk has been speaking about for over three decades, Highly Accelerated Life Testing (HALT) and carrying the ideas of Gregg Hobbs, Ph.D. who termed the acronym and methodology Key Points Join Kirk and Fred as they discuss a subject that is a new […] The post SOR 759 Talking about HALT appeared first on Accendo Reliability.
5/23/20220
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Incomplete Data

Reliability engineers need to deal with 'incomplete data.' Incomplete data is not bad. It is common. So we need to get used to dealing with. So what is 'incomplete data' and how do we use it? The post SOR 758 Incomplete Data appeared first on Accendo Reliability.
5/20/20220
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No Such Thing as Safe

We all want something to be safe. But what does it mean to be 'safe?' The safest thing you can do is ... nothing! Just stay in bed and you are less likely to be murdered, killed in a car crash et cetera. But this doesn't really work. So again ... what does it mean to be 'safe?' The post SOR 757 No Such Thing as Safe appeared first on Accendo Reliability.
5/16/20220
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Fitting into a Risk Program

Fitting into a Risk Program Abstract Greg and Fred discussing how risk assessment must be tailored to the context of the organization. Key Points Join Fred and Greg as they discuss how risk management is becoming essential knowledge, skills, and abilities for all quality and reliability professionals. Topics include: How risk assessment should be tailored […] The post SOR 756 Fitting into a Risk Program appeared first on Accendo Reliability.
5/13/20220
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Risk Assessments

Risk Assessments Abstract Greg and Fred discussing how and why to conduct risk assessments. Key Points Join Fred and Greg as they discuss risk assessments. ISO defines a risk assessment as: 1. Risk identification; 2. Risk analysis and 3. Risk evaluation. Risk assessments must be tailored to the context and organization level. Focus the risk […] The post SOR 755 Risk Assessments appeared first on Accendo Reliability.
5/9/20220
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What Software Are You Using?

What Software Are You Using? Abstract Dianna and Fred discussing software tools used by reliability engineers: the good, the bad, and pitfalls. Key Points Join Dianna and Fred as they discuss software tools used by reliability engineers. Topics include: Different suites of software that they’ve used in the past and what they’re using today. Assumptions […] The post SOR 754 What Software Are You Using? appeared first on Accendo Reliability.
5/6/20220
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Catching Up with Questions

Catching Up with Questions Abstract Carl and Fred summarizing and discussing the latest questions received from readers and listeners. Key Points Join Carl and Fred as they discuss questions relating to FMEA detection, FMEA scope, and other questions. Topics include: FMEA detection methods and ratings Two types of Detection: detection during product development and detection […] The post SOR 753 Catching Up with Questions appeared first on Accendo Reliability.
5/2/20220
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Bringing Back Old Plant Equipment

Bringing Back Old Plant Equipment Abstract Carl and Fred discussing a listener question about the use of FMEA when ramping up equipment in a plant. In this case, the equipment had been sitting dormant for a number of years. Key Points Join Carl and Fred as they discuss which specific methods would be most useful […] The post SOR 752 Bringing Back Old Plant Equipment appeared first on Accendo Reliability.
4/29/20220
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The Best Reliability Training

The Best Reliability Training Abstract Kirk and Fred discussing their views on how to best learn the discipline of reliability engineering. Key Points Join Kirk and Fred as they discuss the ways to learn about reliability and improving Topics include: The best way to learn reliability engineering is to understand why products fail in the […] The post SOR 751 The Best Reliability Training appeared first on Accendo Reliability.
4/25/20220
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Decisions and Safety

Decisions and Safety Abstract Kirk and Fred discussing whether to ship a product that may or may not be safe and reliable. Key Points Join Kirk and Fred as they discuss recent medical equipment failures and the potential risks and whose responsibility it is. Topics include: Risks of component failures, such as MLCC (Mult-layer Ceramic […] The post SOR 750 Decisions and Safety appeared first on Accendo Reliability.
4/22/20220
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Hierarchy of Engineering

What is the 'hierarchy' of reliability engineering? What things do you start to learn to become a reliability engineer? Perhaps you need to develop your personal vision or identity ... The post SOR 749 Hierarchy of Engineering appeared first on Accendo Reliability.
4/18/20220
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Accuracy and Intervals

The terms 'confidence' and 'intervals' are used in reliability engineering ... a lot! But do you know what they mean? And can they help? The post SOR 748 Accuracy and Intervals appeared first on Accendo Reliability.
4/15/20220
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Celebrating Reliability Success

Celebrating Reliability Success Abstract Carl and Fred discussing a listener question about when it is OK to celebrate reliability successes. Specifically, how long you have to wait to feel comfortable you have a successful product when nothing bad happens. Key Points Join Carl and Fred as they discuss the criteria for successful field programs, including […] The post SOR 747 Celebrating Reliability Success appeared first on Accendo Reliability.
4/11/20220
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Do You Need a Degree in Reliability

Do You Need a Degree in Reliability Abstract Kirk and Fred discussing higher education and the importance of a college degree in reliability for a career in reliability engineering. Key Points Join Kirk and Fred as they discuss their road to having a career in reliability engineering. Topics include: There are excellent engineers that are […] The post SOR 746 Do You Need a Degree in Reliability appeared first on Accendo Reliability.
4/8/20220
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Reliability Program vs Reality

Reliability Program vs Reality Abstract Kirk and Fred discussing failures in products after launch and the importance of and knowing how the customers use conditions. Key Points Join Kirk and Fred as they discuss finding failures in the lab and the some of their experiences with finding design errors during testing. Topics include: Finding a […] The post SOR 745 Reliability Program vs Reality appeared first on Accendo Reliability.
4/4/20220
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Reliability Growth

Reliability growth is a term used a lot in the reliability industry. It tends to refer to activities where we build prototypes, test them, and fix all the issues we find. But there is more to it than this. The post SOR 744 Reliability Growth appeared first on Accendo Reliability.
4/1/20220
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System Engineering and Reliability

Systems and reliability engineers often 'work' together. But how? As with many engineering disciplines, there is scope for overlap and conflict. Do you know what one does? ... that the other doesn't? The post SOR 743 System Engineering and Reliability appeared first on Accendo Reliability.
3/28/20220
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Reliability and Quality

Reliability and Quality Abstract Dianna and Fred discussing differences and similarities between quality and reliability. Key Points Join Dianna and Fred as they discuss the differences and similarities between quality and reliability functions in an organization. Topics include: different views organizations have about quality and reliability functions quality and reliability practitioners’ involvement in problem analysis […] The post SOR 742 Reliability and Quality appeared first on Accendo Reliability.
3/25/20220
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What is Working in Quality

What is Working in Quality Abstract Dianna and Fred discussing the role of Quality and quality professionals in an organization. Key Points Join Dianna and Fred as they discuss Quality in organizations. Topics include: organizational structure of Quality the Hollywood stereotypes of the quality profession compared to the real world Quality’s role as an independent […] The post SOR 741 What is Working in Quality appeared first on Accendo Reliability.
3/21/20220
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Building Rapport and Influence

Building Rapport and Influence Abstract Carl and Fred discussing how to build rapport with colleagues, as one of the steps in shaping and influencing product designs and manufacturing processes. Key Points Join Carl and Fred as they discuss techniques in building rapport with people. Many of the tools of reliability engineering require the ability to […] The post SOR 740 Building Rapport and Influence appeared first on Accendo Reliability.
3/18/20220
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Maintenance v Product Reliability Engineering

Maintenance v Product Reliability Engineering Abstract Carl and Fred discussing a listener question about the crossover knowledge between asset reliability and product reliability. What are the similarities? What are the differences? What about a potential career change between one and the other? Key Points Join Carl and Fred as they discuss the body of knowledge […] The post SOR 739 Maintenance v Product Reliability Engineering appeared first on Accendo Reliability.
3/14/20220
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Design Use of Cpk

Cpk is what we call a 'capability index' and it is a measure of manufacturing process quality. And by that we mean the number of defects we create, and how close we are to specifications. Reliability engineers and designers often don't see a role for them when it comes to manufacturing and Cpk. Is this right? The post SOR 738 Design Use of Cpk appeared first on Accendo Reliability.
3/11/20220
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Proper Use of Cpk

We are often told that 'quality' and 'reliability' is different. Do customers care if their product fails due to a 'quality' cause or a 'reliability' issue? Truth is that you cannot talk about the one without talking about the other. The post SOR 737 Proper Use of Cpk appeared first on Accendo Reliability.
3/7/20220
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Modern Phone Qualification

Modern Phone Qualification Abstract Dianna and Fred discussing the information needed to determine how to qualify product reliability. Key Points Join Dianna and Fred as they discuss a listener’s question: Do you have materials that describe different reliability tests done to qualify modern smartphones? Topics include: There is no reliability tests checklist for a product. […] The post SOR 736 Modern Phone Qualification appeared first on Accendo Reliability.
3/4/20220
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Value of Certification

Value of Certification Abstract Carl and Fred discussing a listener question about the value of certification in reliability engineering. Does it help one’s career advancement? Will it enhance one’s salary? What are the pros and cons? Does certification improve one’s prospects internationally? Key Points Join Carl and Fred as they discuss the subject of training […] The post SOR 735 Value of Certification appeared first on Accendo Reliability.
2/28/20220
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Can Organizations Change

Can Organizations Change Abstract Greg and Fred discuss the increasing requirement for organizations to change. Key Points Greg Hutchins is the new podcast co-conspirator with Fred Schenkelberg. In our first joint podcast, join Fred and Greg as they talk about ‘Can Organizations Change’ in today’s uncertain times. Listen up as they discuss: Today’s new normal […] The post SOR 734 Can Organizations Change appeared first on Accendo Reliability.
2/25/20220
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Change Management with Humans

Change Management with Humans Abstract Greg and Fred discuss the range of elements involved with change management. Key Points Join Fred and Greg in this first joint podcast on ‘Change Management with Humans.’ Fred is the quality and reliability guru. Greg is a risk journeyman. In these podcasts, we’re going to discuss the intersections and […] The post SOR 733 Change Management with Humans appeared first on Accendo Reliability.
2/21/20220
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Reliability Goals and Allocation

Some organizations make really reliable stuff, but don't have a reliability goal. How can this be? We keep getting told that reliability goals are really important. They most certainly are. Are you confused? The post SOR 732 Reliability Goals and Allocation appeared first on Accendo Reliability.
2/18/20220
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Easy to Ask Hard to Answer

We often ask ourselves (or others) some really questions that are easy to ask, but hard to answer. And most of the time this comes down to us not understanding the decision our question is supposed to support. What is your required confidence? What are the possible outcomes of your decision? How are you testing your samples? The post SOR 731 Easy to Ask Hard to Answer appeared first on Accendo Reliability.
2/14/20220
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The Future of Reliability

The Future of Reliability Abstract Carl and Fred discussing the future of the field of reliability engineering, including where we have been and where we are going. Key Points Join Carl and Fred as they discuss how the field of reliability is changing and how this affects each of us. Topics include: The vital-few reliability […] The post SOR 730 The Future of Reliability appeared first on Accendo Reliability.
2/11/20220
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Unusual Reliability Applications

Unusual Reliability Applications Abstract Carl and Fred discussing unusual and interesting reliability projects that cross disciplines. Key Points Join Carl and Fred as they discuss some of their more captivating and unique applications of reliability principles and methods. Topics include: Control systems in the field of evolutionary medicine. Examines the body of knowledge associated with […] The post SOR 729 Unusual Reliability Applications appeared first on Accendo Reliability.
2/7/20220
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When a Proposal Fails

When a Proposal Fails Abstract Kirk and Fred discussing the challenge of getting a proposal for new testing (i.e HALT) accepted. Key Points Join Kirk and Fred as they discuss the many aspects of bringing a new approach to reliability development testing. Topics include: The many factors that are important to introducing a new test […] The post SOR 728 When a Proposal Fails appeared first on Accendo Reliability.
2/4/20220
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When to Stop Troubleshooting

When to Stop Troubleshooting Abstract Kirk and Fred discussing the challenge of when to end efforts in troubleshooting a failure. Key Points Join Kirk and Fred as they discuss issues surrounding the efforts made to understand the root cause of a failure when they have had trouble recording this podcast. Topics include: In some cases […] The post SOR 727 When to Stop Troubleshooting appeared first on Accendo Reliability.
1/31/20220
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Statistics, Mechanisms, Facilitation

Things will go wrong. Or be unexpected. We can sometimes rush to solve the problem. But it is usually better to take a little bit of extra time to work out what is going on. So how do we do this? Listen to this podcast! The post SOR 726 Statistics, Mechanisms, Facilitation appeared first on Accendo Reliability.
1/28/20220
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Common Slope Assumption

The 'common slope assumption' shouldn't be an assumption. It is a rule that should be checked. If you are doing what we call 'accelerated life testing' or ALT, then you are exposing your system to different stresses in order to speed up time to failure to (for example) replicate 10 years worth of use with two weeks of testing. But if the 'slope' changes, then something bad is happening. Need to learn more? Listen to this podcast! The post SOR 725 Common Slope Assumption appeared first on Accendo Reliability.
1/24/20220
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Key Characteristics Revisited

Key Characteristics Revisited Abstract Carl and Fred having a new conversation about the age-old topic of key characteristics, and how they are used to improve products and processes. Key Points Join Carl and Fred as they discuss what is meant by key characteristics, and the application of key characteristics in achieving high reliability. Topics include: […] The post SOR 724 Key Characteristics Revisited appeared first on Accendo Reliability.
1/21/20220
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Question Everything

Question Everything Abstract Carl and Fred discussing the value of questioning in the process of learning and personal growth. Students and instructors should question each other as part of learning, engineering teams should question each other as part of achieving consensus. Key Points Join Carl and Fred as they discuss the role of questions in […] The post SOR 723 Question Everything appeared first on Accendo Reliability.
1/17/20220
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Obsolescence and Reliability

Obsolescence and Reliability Abstract Kirk and Fred discussing the article Kirk wrote titled “Why the Drain in the Bathtub Curve Matters” (see link in notes) about how technological obsolescence, and not product failures are the cause that cause many products to be retired or replaced. Key Points Join Kirk and Fred as they discuss technological […] The post SOR 722 Obsolescence and Reliability appeared first on Accendo Reliability.
1/14/20220
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Reliability and Testing

Reliability and Testing Abstract Kirk and Fred discussing how much of reliability engineering is devoted to testing and what other functions should a reliability engineer do. Key Points Join Kirk and Fred as they discuss what a reliability engineer should be doing before a prototypes or parts are available. Topics include: Reliability engineering traditionally focused […] The post SOR 721 Reliability and Testing appeared first on Accendo Reliability.
1/10/20220
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Reliability and Bathtub Curve

Reliability and Bathtub Curve Abstract Carl and Fred discussing the origin and meaning of the reliability “bathtub” curve, and why it is not useful as a visual analogy. Key Points Join Carl and Fred as they discuss the elements that make up full-life failure distributions, and the consequences of making wrong assumptions. Topics include: What […] The post SOR 720 Reliability and Bathtub Curve appeared first on Accendo Reliability.
1/7/20220
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FMEAs and HALT

FMEAs and HALT Abstract Kirk and Fred discuss the relationship between FMEA (Failure Mode Effects Analysis) and HALT (Highly Accelerated Limit Test) Key Points Join Kirk and Fred as they discuss how informal or formal FMEAs help identify the potential weaknesses in a systems to apply accelerated stress testing. Topics include: FMEAs help to identify […] The post SOR 719 FMEAs and HALT appeared first on Accendo Reliability.
1/3/20220
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Dealing with HALT Fear

Dealing with HALT Fear Abstract Kirk and Fred discuss misunderstandings of the limit testing and believing it’s “just breaking it” Key Points Join Kirk and Fred as they discuss what happens when there is not a common understanding of the using of empirical stress limits early in the development of a new product. Topics include: […] The post SOR 718 Dealing with HALT Fear appeared first on Accendo Reliability.
12/31/20210
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Planning a Reliability Program

Planning a Reliability Program Abstract Carl and Fred discussing the planning that goes into any reliability program. Key Points Join Carl and Fred as they discuss approaches to achieving high reliability. Specifically using the 6-step process. (See Show Notes) Topics include: The 6-step” process to achieve high reliability (See Show Notes) Does the 6-step process […] The post SOR 717 Planning a Reliability Program appeared first on Accendo Reliability.
12/27/20210
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Practical Way to Learn Statistics

People often shy away from statistics. They can be intimidating. They can be confusing. They can be challenging to identify. But we need to use statistics to inform virtually every decision we make. Especially as it relates to reliability engineering. So how do we use statistics in a way that helps us on a daily basis? The post SOR 716 Practical Way to Learn Statistics appeared first on Accendo Reliability.
12/24/20210
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Choosing Reliable Suppliers

How do you identify a 'good' supplier? Many organizations focus on the 'supplies.' This means value for money, apparent capacity and capabilities and so on. But what happens when you need an issue to be resolved ... and your supplier needs to be part of the solution. If you have just selected suppliers based on the supplies ... then good luck! It is usually much more useful to focus on the human beings in the supplier organization and not the things that appear in the glossy brochures. Keen to learn more? Listen to this podcast! The post SOR 715 Choosing Reliable Suppliers appeared first on Accendo Reliability.
12/20/20210
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Achieving or Calculating Reliability

Achieving or Calculating Reliability Abstract Carl and Fred discuss which reliability methods add more value to a project or program: those methods that are centered around calculating reliability or those methods that predominently support achieving reliability. Key Points Join Carl and Fred as they discuss the difference bwtween reliablity methods that calculate reliability and those […] The post SOR 714 Achieving or Calculating Reliability appeared first on Accendo Reliability.
12/17/20210
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Thoughts on ISO Standards

Thoughts on ISO Standards Abstract Carl and Fred discuss ISO standards and how they impact quality and reliablity of products. The discussion begins with the ISO 9000 series and proceeds to a discussion of standards in general. Key Points Join Carl and Fred as they discuss the impact of ISO 9000 series and other ISO […] The post SOR 713 Thoughts on ISO Standards appeared first on Accendo Reliability.
12/13/20210
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Still Need to Know the Basics

We are surrounded with wonderful 'smart' technology and increasingly amazing manifestations of technology. But what about the basics? Reliability engineering is primarily about the basics. And you might be shocked as to how many reliability engineers out there aren't as on top of the basics as they think they are? The post SOR 712 Still Need to Know the Basics appeared first on Accendo Reliability.
12/10/20210
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Are You Confident in Your Confidence?

We always want to be 'confident.' But what does that mean? Is it the way you carry yourself? Is it a statistical concept? Is it passing a test? Is it the belief you have that you will pass the test? Or is it knowing that you have designed your product right. Yes. The post SOR 711 Are You Confident in Your Confidence? appeared first on Accendo Reliability.
12/6/20210
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HALT and Safety

HALT and Safety Abstract Kirk and Fred discussing the relationship between reliability, the fundamental limits of technology, and safety. Key Points Join Kirk and Fred as they discuss possible risks to human life and how the highest priority in reliability is any failure that leads to safety risks. Topics include: Making a product more robust […] The post SOR 710 HALT and Safety appeared first on Accendo Reliability.
12/3/20210
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A Great Customer Experience

A Great Customer Experience Abstract Kirk and Fred discussing Kirk’s experience with a new pinball machine’s component failures and the manufacturer. Key Points Join Kirk and Fred as they discuss recent failures of a new pinball machine and the rapid response of the manufacturer to respond and send replacement parts. Topics include: Details on a […] The post SOR 709 A Great Customer Experience appeared first on Accendo Reliability.
11/29/20210
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How Well to Know Failure Mechanisms

How Well to Know Failure Mechanisms Abstract Carl and Fred discussing the underlying mechanisms of failure, and how they impact our analysis and understanding of reliability. Key Points Join Carl and Fred as they discuss the broad subject of failure mechanisms. Many of the tools of reliability, such as FMEA, RCA, design guidelines, test design, […] The post SOR 708 How Well to Know Failure Mechanisms appeared first on Accendo Reliability.
11/26/20210
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Is There a Better Way then RPN?

Is There a Better Way than RPN? Abstract Carl and Fred take on the subject of Risk Priority Number, also called RPN, when used in FMEA. Is RPN a good way to prioritize risk in an FMEA, or is there a better way? Key Points Join Carl and Fred as they discuss different ways to […] The post SOR 707 Is There a Better Way than RPN? appeared first on Accendo Reliability.
11/22/20210
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What Reliability is Good Enough

What Reliability is Good Enough Abstract Kirk and Fred discussing the expectations of reliability of their own vehicles and some of the wear out mechanisms we expect. Key Points Join Kirk and Fred as they discuss the expectations of reliability in new products. Topics include: How reliable does a product have to be? Li-ion Battery […] The post SOR 706 What Reliability is Good Enough appeared first on Accendo Reliability.
11/19/20210
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What is the Failure Mechanism

What is the Failure Mechanism? Abstract Kirk and Fred discussing a very important question in all of unreliability. Key Points Join Kirk and Fred as they discuss the counting of failures and rate of failures to determine reliability assessments without looking closely at the failure mechanisms. Topics include: Fatigue life in membrane touch switches is […] The post SOR 705 What is the Failure Mechanism appeared first on Accendo Reliability.
11/15/20210
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What is this Risk Thing?

What is 'risk?' If you think there is some enshrined definition of 'risk' ... think again. Some 'experts' think 'risk' is simply about uncertainty. Others think that 'risk' is all about the likelihood of bad things occurring. And standards aren't much help either. So what can you do? Listen to this podcast first ... The post SOR 704 What is this Risk Thing? appeared first on Accendo Reliability.
11/12/20210
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Hospital Power Supply Modeling

Hospital Power Supply Modeling Abstract Chris and Fred discuss a real-world problem … how do we use reliability engineering tools to work out how select a hospital power supply system. Key Points Join Chris and Fred as they discuss how we can use reliability engineering to do ‘non-traditional’ things like select a backup power supply […] The post SOR 703 Hospital Power Supply Modeling appeared first on Accendo Reliability.
11/8/20210
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Podcasting and Reliability

Podcasting and Reliability Abstract James and Fred discussing how to know when you’re successful with a podcast. Key Points Join James and Fred as they discuss the importance of engagement when running a niche podcast. Topics include: People are listening and saying thanks Downloads is not enough – it’s the engagement, comments, questions. There are […] The post SOR 702 Podcasting and Reliability appeared first on Accendo Reliability.
11/5/20210
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Time to Market and Reliability

Time to Market and Reliability Abstract Kirk and Fred discussing companies making reliability a priority early in the product development as opposed to waiting to after market release to see if it’s reliability. Key Points Join Kirk and Fred as they discuss new product reliability development early and late. Topics include: Introducing new technology that […] The post SOR 701 Time to Market and Reliability appeared first on Accendo Reliability.
11/1/20210
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Purpose of Accendo Reliability

Purpose of Accendo Reliability Abstract Kirk and Fred discussing the many years of discussions on Speaking of Reliability since Fred and Kirk recorded Episode 1 in 2015, six years ago. Key Points Join Kirk and Fred as they discuss the purpose of Accendo Reliability and our podcasting about reliability topics. Topics include: Our love of […] The post SOR 700 Purpose of Accendo Reliability appeared first on Accendo Reliability.
10/29/20210
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Only have MTBFs

The Mean Time Between Failure (MTBF) is not reliability - but is often treated as if it is. So sometimes we are handed lots of MTBF values for different components of our system, and are told to somehow create a reliability estiamte. So what do you do? The post SOR 699 Only have MTBFs appeared first on Accendo Reliability.
10/25/20210
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Purpose of a Body of Knowledge

How do you know what you need to know? Sometimes we refer to what the reliability industry refers to as a 'Body of Knowledge.' What is a Body of Knowledge? What makes a good one? The post SOR 698 Purpose of a Body of Knowledge appeared first on Accendo Reliability.
10/22/20210
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Reliability and Poor Project Management

Implementing Reliability Programs Abstract Carl and Fred discussing the challenges associated with implementing reliability programs. Key Points Join Carl and Fred as they discuss the execution step of the reliability process. Specifically, how to work with project teams that do not have excellent project management systems, and still successfully execute the tasks in your reliablity […] The post SOR 697 Reliability and Poor Project Management appeared first on Accendo Reliability.
10/18/20210
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Interpreting Test Results

Interpreting Test Results Abstract Carl and Fred discussing a listener question about reliability demonstration testing; specifically how to deal with unrelated failures when using “success testing.” Key Points Join Carl and Fred as they discuss “success testing,” and the assumptions and principles that need to be considered. Topics include: Planning and interpreting binomial testing Pass-fail […] The post SOR 696 Interpreting Test Results appeared first on Accendo Reliability.
10/15/20210
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Training and the Trades

Training and the Trades Abstract James and Fred discussing the impact of the labor shortage on maintenance programs. Key Points Join James and Fred as they discuss the dilemma of attracting the necessary talent that also has the experience and education to file maintenance trade roles, engineering roles, etc. Topics include: The plentiful openings, yet […] The post SOR 695 Training and the Trades appeared first on Accendo Reliability.
10/11/20210
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How and What to Learn

How and What to Learn Abstract James and Fred discussing learning from failures, yet shouldn’t we prevent failures? Key Points Join James and Fred as they discuss the idea of learning from failures when failures are being prevented. What do we focus on when not waiting for failures to occur? Topics include: Importance of learning […] The post SOR 694 How and What to Learn appeared first on Accendo Reliability.
10/8/20210
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Thoughts on ALARP

Reducing the risk of something to a level that is 'as low as reasonably practicable' sounds noble, but in practice often sets up this neverending quest to be able to 'defend' whatever it is you are designing or operating. Which often means that we overlook areas of risk that could get in the way of progress. So what is the answer? The post SOR 693 Thoughts on ALARP appeared first on Accendo Reliability.
10/4/20210
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Reliability and Pumping Water

Reliability is often seen as the study of failure of a device or a product. But we are typically more interested in 'services.' If your vehicle works .. great! But what if there is a fuel shortage and you can't refill the tank. Your vehicle still won't go. Think of this from the perspective of a farmer who is trying to work out how to water his cattle. Solar panels can be very reliable ... but they don't work at night or when there is cloud dover. Diesel pumps can work all the time, but require fuel and more maintenance. Can reliability engineering help? The post SOR 692 Reliability and Pumping Water appeared first on Accendo Reliability.
10/1/20210
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Design Failure Patterns

Design Failure Patterns Abstract Kirk and Fred discussing how new technology designs of buildings or electronics are usually over-designed in the first generation. Key Points Join Kirk and Fred as they discuss the possible causes of design failure patterns Topics include: It is likely that the first high rise condos were over-designed with much more […] The post SOR 691 Design Failure Patterns appeared first on Accendo Reliability.
9/27/20210
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Reliability and Simplicity

Reliability and Simplicity Abstract Kirk and Fred discussing marketing reliability, brand reputation for reliability along with tradeoffs between making equipment simple and reliable. Key Points Join Kirk and Fred as they discuss a variety of topics around reliability. Topics include: Many times the end user of a critical piece of equipment would prefer an older […] The post SOR 690 Reliability and Simplicity appeared first on Accendo Reliability.
9/24/20210
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Warning Signs and Culture

We like to think that we live and work in an 'evolved' society where we learn from our mistakes, technology is awesome and our knowledge is (historically) unchallengable. But in practice, there are lots of places and industries where warning signs are routinely ignored. And it takes a disaster or catastrophe to trigger change. Why is this? The post SOR 689 Warning Signs and Culture appeared first on Accendo Reliability.
9/20/20210
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When is MTBF OK?

When is MTBF OK? Abstract Chris and Fred discuss the MTBF … and if and when it can be used … sometimes in reliability engineering. We know that the MTBF is one of the most chronically overused (and misused) so-called ‘reliability’ metrics. But is there scope for it to be used … sometimes? Key Points […] The post SOR 688 When is MTBF OK? appeared first on Accendo Reliability.
9/17/20210
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Creativity and Engineering

Creativity and Engineering Abstract Carl and Fred discuss the broad subject of creativity, and how it applies to engineering activities, including reliability engineering. Key Points Join Carl and Fred as they discuss creativity in engineering. Topics include: What is creativity? Book: Serious Creativity Creative challenge in recruiting interview Kids are inherently creative Odyssey of the […] The post SOR 687 Creativity and Engineering appeared first on Accendo Reliability.
9/13/20210
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Short Term Thinking

Short Term Thinking Abstract Carl and Fred discussing the problem with short-term thinking; and the benefits of long-term thinking in the field of reliability engineering and management. Key Points Join Carl and Fred as they discuss the time span for reliability programs, and what happens when the focus is primarily on problem fixing, and not […] The post SOR 686 Short Term Thinking appeared first on Accendo Reliability.
9/10/20210
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Demonstration Testing

We often hear the term 'reliability demonstration testing' ... but what does that mean? It doesn't always mean we demonstrate 'real-world' reliability ... in spite of what the standards might say. And there are better ways. Interested? ... listen to this podcast! The post SOR 685 Demonstration Testing appeared first on Accendo Reliability.
9/6/20210
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Perils of Assuming a Model

Perils of Assuming a Model Abstract Chris and Fred discuss some of the issues you face when selecting a (potentially incorrect) model. And how much uncertainty still remains when you do. Hate statistics … but need a nice and easy introduction to this sort of stuff? Key Points Join Chris and Fred as they discuss […] The post SOR 684 Perils of Assuming a Model appeared first on Accendo Reliability.
9/3/20210
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Public Reporting of Failures

Public Reporting of Failures Abstract Kirk and Fred discussing the challenges of failure analysis and reporting of the root cause of electronic system failures and corrective action to the consuming public Key Points Join Kirk and Fred as they discuss product failure reporting to the public. Topics include: Backblaze, a data storage company, publishes the […] The post SOR 683 Public Reporting of Failures appeared first on Accendo Reliability.
8/30/20210
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Hero's versus Prevention

Heroes versus Prevention Abstract Kirk and Fred discussing why the service departments will get more accolades for repairing failed systems than those in design department that find and prevent failures during development. Key Points Join Kirk and Fred as they discuss the challenges of making prevention of failures a higher value and more visible to […] The post SOR 682 Heroes versus Prevention appeared first on Accendo Reliability.
8/27/20210
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Selecting the Right Recommendations

Selecting the Right Recommendations Abstract Carl and Fred discussing methods for selecting reliability recommendations, following the process used to develop effective reliability plans. Key Points Join Carl and Fred as they discuss a student question. How do you select the right recommendations? Topics include: Start with reliability gap analysis Consider organizational maturity Consider program decisions […] The post SOR 681 Selecting the Right Recommendations appeared first on Accendo Reliability.
8/23/20210
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Pareto was Right

Pareto was Right Abstract Carl and Fred discussing the subject of prioritizing tasks, both in life, and in the field of reliability engineering. Key Points Join Carl and Fred as they talk about Pareto, his life and contributions. Discussion topics include the 80-20 rule, and how it can be applied in reliability engineering. Topics include: […] The post SOR 680 Pareto was Right appeared first on Accendo Reliability.
8/20/20210
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Should We Ban the Term Failure

Should We Ban the Term Failure? Abstract Chris and Fred discuss the term ‘failure’ … and should we use it? Key Points Join Chris and Fred as they discuss how important words can be … and how they can have a positive effect on behaviors. And sometimes they can just be simple labels that change […] The post SOR 679 Should We Ban the Term Failure appeared first on Accendo Reliability.
8/16/20210
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Wrapped Around the Axle

What is getting 'wrapped around the axle?' It means you get so focused or so involved in something or someone that whatever happens to it happens to you. Like the truth. Or things that we assume to be true. We often get so focussed on adhering to an assumption or a model that we are told to use that we exclude or stop thinking about our own product, system or service. The post SOR 678 Wrapped Around the Axle appeared first on Accendo Reliability.
8/13/20210
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Military Customers, Center of Gravity, and Reliability

Military Customers, Center of Gravity, and Reliability Abstract Chris and Kirk discuss how militaries go about making and getting reliable stuff. And this is sometimes more successful than others … Key Points Join Chris and Kirk as they discuss how military equipment is ‘made’ reliable, or procured in a way that promotes reliability. And regardless […] The post SOR 677 Military Customers, Center of Gravity, and Reliability appeared first on Accendo Reliability.
8/9/20210
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FMEAs and Percentage Reduction

FMEAs and Percentage Reduction in Failures Abstract Chris and Carl ask each other … by how much do FMEAs improve reliability? … or reduce failure? Key Points Join Chris and Carl as they discuss what benefits you can expect from doing a Failure Mode and Effects Analysis (FMEA). And by benefits … what fraction of […] The post SOR 676 FMEAs and Percentage Reduction in Failures appeared first on Accendo Reliability.
8/6/20210
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A Better Way to do Design Reviews

Design reviews can sometimes be awful. And this can often occur when we focus religiously on 'meeting requirements.' We only meet requirements at the end of the design process - so what do we talk about during the 17 design reviews that happen before then? Sometimes we devolve into a courtroom where the design team leads are presumed 'guilty' of something and need to convince the judges that they have been working really, really hard. Sounds familiar? Listen to this podcast. The post SOR 675 A Better Way to do Design Reviews appeared first on Accendo Reliability.
8/2/20210
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Safety and Reliability

Safety and Reliability Abstract Carl and Fred discussing the tools of safety and reliability engineering, and how these tools overlap. Key Points Join Carl and Fred as they discuss the broad set of tools within the body of knowledge of reliability engineering, and the value or lack of value in categorizing the tools into subsets. […] The post SOR 674 Safety and Reliability appeared first on Accendo Reliability.
7/30/20210
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Is Safety Binary or Variability

Safety – Binary or Variable Abstract Carl and Fred discuss the subject of safety. Specifically whether an item or device can be considered safe or not safe (binary), or whether there are degrees of safety (variable). Key Points Join Carl and Fred as they discuss the concept of developing and verifying safe products. Topics include: […] The post SOR 673 Safety – Binary or Variable appeared first on Accendo Reliability.
7/26/20210
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Make or Check Reliability

There is a huge difference between 'making' reliability and 'checking' reliability. We can't just assume that because we rigorously 'check' reliability that this will procedurally imply that someone else will 'make' reliability. This is like driving your car using the rear vision mirror only. Trying to guide an engineering team on what you 'do want' is not simply telling them what you 'don't want' ... once they fail to meet (ambiguous) guidance. The post SOR 672 Make or Check Reliability appeared first on Accendo Reliability.
7/23/20210
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Supply Chain Controls and Checks

Supply Chain Controls and Checks Abstract Kirk and Fred discussing how we can insure we receive outsourced parts meet our requirements when we may not know what variances in specifications will affect your particular system. Key Points Join Kirk and Fred as they discuss supply chain issues and controlling potential quality excursions Topics include: Each […] The post SOR 671 Supply Chain Controls and Checks appeared first on Accendo Reliability.
7/19/20210
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Kitchen Appliance Failure

Kitchen Appliance Failure Abstract Kirk and Fred discussing a recent failure of an electric range/oven and the troubleshooting, FA and repair. See the show notes to see photos and details of the failure analysis. Key Points Join Kirk and Fred as they discuss the process of finding the cause of the range/oven failure. You can […] The post SOR 670 Kitchen Appliance Failure appeared first on Accendo Reliability.
7/16/20210
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Wright's Law and Reliability

Wright’s Law and Reliability Abstract Chris and Fred discuss this thing called ‘Wright’s Law’ which is a really fascinating way of describing how things improve as we create more of them. And why is this relevant for reliability engineering? Does ‘reliability growth’ ring a bell? Key Points Join Chris and Fred as they discuss Wright’s […] The post SOR 669 Wright’s Law and Reliability appeared first on Accendo Reliability.
7/12/20210
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Maintenance Culture Matters

Maintenance Culture Matters Abstract Chris and Fred discuss how important maintenance culture is – especially when it comes to safety-critical systems. Like ‘cable cars’ used to transport people up ski slopes. But unfortunately (like the recent accident that occurred in Italy that resulted in 14 deaths) toxic maintenance culture can lead to disastrous consequences. And […] The post SOR 668 Maintenance Culture Matters appeared first on Accendo Reliability.
7/9/20210
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Interpreting Distribution Parameters

We are often interested in studying random phenomena ... like failure. And we often like using probability distributions to help us do this study. And these distributions have parameters that define the nature of that probability distribution. So what doe these parameters mean? The post SOR 667 Interpreting Distribution Parameters appeared first on Accendo Reliability.
7/5/20210
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Giving and Receiving Feedback

Giving and Receiving Feedback Abstract Carl and Fred discussing the topic of giving and receiving feedback, and how it supports professional development. Key Points Join Carl and Fred as they discuss Topics include: Feedback aspects: giving, receiving, mandatory (like annual performance reviews) and voluntary (upon request) Feedback is better when it is specific Be open […] The post SOR 666 Giving and Receiving Feedback appeared first on Accendo Reliability.
7/2/20210
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Keeping up with Reliability Tools

Keeping up with Reliability Tools Abstract Carl and Fred discussing a listener summitted question: When one’s job is focused on a single area of reliability, how does one keep up with advancements ones own area, as well as the entire field of reliability engineering? Key Points Join Carl and Fred as they discuss the length […] The post SOR 665 Keeping up with Reliability Tools appeared first on Accendo Reliability.
6/28/20210
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The Words We Use Matters

Reliability engineers rely on using 'words' to convey meaning. We come up with 'common' words and 'common' definitions so that we don't need to explain the concept of each term we use. When I say 'failure mode' I want the person I am talking to to know what a 'failure mode' is. But unfortunately, this rarely happens. There are so many competing definitions out there, and too many time-wasting arguments over this confusion. How can we avoid this? The post SOR 664 The Words We Use Matter appeared first on Accendo Reliability.
6/25/20210
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Calculating Acceleration Factor

When we want to do 'reliability testing' in a short period of time, we often use 'accelerated testing.' Which means we sometimes need to know 'acceleration factors' to be able to convert the information we learn in 'accelerated' conditions back to actual use conditions. But there are some tricks to this! The post SOR 663 Calculating Acceleration Factor appeared first on Accendo Reliability.
6/21/20210
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Leading Teams

Leading Teams Abstract Carl and Fred discussing the essence of team leadership. Reliability engineers need to add effective team leadership to their core set of skills. Key Points Join Carl and Fred as they discuss leading teams, and the skills and key elements of team leadership. Topics include: Help team members make their best decisions […] The post SOR 662 Leading Teams appeared first on Accendo Reliability.
6/18/20210
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661 Management vs Leadership

661 Management vs Leadership Abstract Carl and Fred discussing what it means to be a leader, and how the principles of leadership go beyond the traditional roles of management. Key Points Join Carl and Fred as they discuss the role of leadership in reliability programs, and why it matters to reliability engineers. Topics include: What […] The post SOR 661 Management vs Leadership appeared first on Accendo Reliability.
6/14/20210
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Effort versus Outcome

Reliability engineering often feels like lots of effort with precious few outcomes. Why is that? Listen to this podcast to learn more! The post SOR 660 Effort versus Outcomes appeared first on Accendo Reliability.
6/11/20210
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3 Prespectives for Fault Tree Analysis

Fault Tree Analysis or FTA appears in lots of textbooks, guidebooks and standards. But depending on the textbook, guidebook or standard ... FTA might be presented in a certain 'flavor.' But there are lots of different flavors of FTA, meaning they might be a lot more useful for many problems you weren't previously aware of. The post SOR 659 3 Perspectives for Fault Tree Analysis appeared first on Accendo Reliability.
6/7/20210
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Equipment Life Expectations

Equipment Life Expectations Abstract James and Fred discussing the many variables that impact equipment expected lifetimes. Key Points Join James and Fred as they discuss Topics include: A brief description of the Design for Maintenance book that James is a co-author. Trying to estimate how long equipment should last Impact of maintenance practices on equipment […] The post SOR 658 Equipment Life Expectations appeared first on Accendo Reliability.
6/4/20210
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Evolution and Reliability

Evolution and Reliability Abstract Kirk and Fred discussing the evolution of technology and reliability in consumer products. Key Points Join Kirk and Fred as they discuss reasons people are motivated to replace old technologies with new technologies. Topics include: Many people prefer sticking with older technology that has been proved reliable over learning to use […] The post SOR 657 Evolution and Reliability appeared first on Accendo Reliability.
5/31/20210
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Reliability is Green

Reliability is Green Abstract Kirk and Fred discussing a recent opinion article in the New York Times on technology waste. Key Points Join Kirk and Fred as they discuss the challenge of the rapid introduction of new technologies and disposal of the old technology. Topics include: Sometimes we look for an excuse to upgrade to […] The post SOR 656 Reliability is Green appeared first on Accendo Reliability.
5/28/20210
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Hints to Have a Proactive Reliability Program

Many organizations are 'reactive.' They spend most of their resources 'fighting fires.' Even when they know they want to change to a 'proactive reliability organization' ... it is hard to do. Sound like your organization? The post SOR 655 Hints to Have a Proactive Reliability Program appeared first on Accendo Reliability.
5/24/20210
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Reliability Starts at the Top

Reliability Starts at the Top Abstract Chris and Fred discuss how reliability starts at the top of every organization. And by that, we mean … leadership. What does that mean? How can the CEO be more important for reliability performance than the reliability engineer with decades of experience and post-graduate qualifications? Key Points Join Chris […] The post SOR 654 Reliability Starts at the Top appeared first on Accendo Reliability.
5/21/20210
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More Than One Root Cause

More Than One Root Cause Abstract Carl and Fred discussing the subject of root cause. How many “root causes” can there be? Is there only one “root cause” for a problem? What about events or conditions that happen in tandem? Key Points Join Carl and Fred as they discuss how many events or conditions can […] The post SOR 653 More Than One Root Cause appeared first on Accendo Reliability.
5/17/20210
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Reliability and Risk Management

Reliability and Risk Management Abstract Carl and Fred discussing the relationship of reliability and risk management, including areas of overlap and linkages. Key Points Join Carl and Fred as they discuss the body of knowledge of reliability and how it relates to risk management. Definition of “risk” Technical risk vs business risk Preparation can reduce […] The post SOR 652 Reliability and Risk Management appeared first on Accendo Reliability.
5/14/20210
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Suspected or Known Problem

Suspected or Known Problem Abstract Kirk and Fred discussing the challenge of finding a latent problem in a product after your company has been producing and selling for some time. Key Points Join Kirk and Fred as they discuss dealing with a latent reliability problem that may exist in a certain percentage of the product […] The post SOR 651 Suspected or Known Problem appeared first on Accendo Reliability.
5/10/20210
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Reliability Expectations

Reliability Expectations Abstract Kirk and Fred discussing how we continue to evolve our reliability expectations as technology becomes more robust and reliable. Key Points Join Kirk and Fred as they discuss the progress of expectations of reliability in cars, and electronics, have become more reliable. Topics include: Sensors, like tire pressure monitors on each tire […] The post SOR 650 Reliability Expectations appeared first on Accendo Reliability.
5/7/20210
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Extrapolation and Sample Sizes

We need information to make decisions. And when our decisions involve random processes ... information can become a little problematic. Sometimes we are forced to take measurements of different outcomes of a random process. We call these 'samples.' You may have done something like this in high school when you measured the heights of your fellow students to plot a histogram to get some idea of the random nature of student height. But how many student heights do you need to get to be comfortable you know enough about all student heights? We call the number of students whose height you measure the 'sample size.' Do you need to learn more about working out the sample size for something you are working on? The post SOR 649 Extrapolation and Sample Sizes appeared first on Accendo Reliability.
5/3/20210
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Accelerated Testing Assumptions

Accelerated testing is great in that you can compress a lot of 'real-life' use in a short amount of test time. But if you want to use this accelerated test data to learn about reliability in 'real-life' conditions, then you need to really know what you are doing. Keen to learn more? Listen to this podcast! The post SOR 648 Accelerated Testing Assumptions appeared first on Accendo Reliability.
4/30/20210
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Deterministic v Probabilitic

Reliability engineering is full of 'deterministic' and 'probabilistic' models ... and combinations of each. Do you know what these words mean? Do you want to know how they can help you make better reliability engineering decisions? Listen to this podcast! The post SOR 647 Deterministic versus Probabilistic appeared first on Accendo Reliability.
4/26/20210
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The Hunt for Reliability Training

We are often faced with scenarios where we need to do training. It might be that time of the year. It might be a business need. But before you go hunting for failure, ask yourself 'why' you are doing it. 'What' you are trying to achieve. The post SOR 646 The Hunt for Reliability Training appeared first on Accendo Reliability.
4/23/20210
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Standards and Regulations

Standards and Regulations Abstract Kirk and Fred discussing the role and relationship of meeting standards and making a reliable product. Key Points Join Kirk and Fred as they discuss how passing standard test requirements doesn’t mean you have made a reliable product. Topics include: Standards are very critical to have useful interfaces such as IEEE […] The post SOR 645 Standards and Regulations appeared first on Accendo Reliability.
4/19/20210
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Dealing with Failures that Destroy

Dealing with Failures that Destroy Abstract Kirk and Fred discussing the challenge of understanding the root cause of failures for products that are hard to retrieve from the field or have other reasons that make failure analysis almost impossible. Key Points Join Kirk and Fred as they discuss different situations and conditions where the products […] The post SOR 644 Dealing with Failures that Destroy appeared first on Accendo Reliability.
4/16/20210
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Maintenance FMEAs

Maintenance FMEAs Abstract Carl and Fred discussing the application of FMEAs in support of asset maintenance. Key Points Join Carl and Fred as they discuss the subject of FMEAs and Maintenance; and difference between FMEAs done in support of product development (Design FMEAs) and FMEAs done in support of maintenance or Reliability Centered Maintenance (RCM) […] The post SOR 643 Maintenance FMEAs appeared first on Accendo Reliability.
4/12/20210
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What Price Reliability?

What Price Reliability? Abstract Carl and Fred discussing the reliability of the Texas electric grid debacle, and what can be learned from a reliability point of view. Lessons learned from this problem can be applied to other industries. Key Points Join Carl and Fred as they discuss the cost of reliability in the electric grid. […] The post SOR 642 What Price Reliability? appeared first on Accendo Reliability.
4/9/20210
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How to Become a Reliability Engineering Consultant

Becoming a reliability engineering consultant can be a really rewarding career. It may be for you. It may not. If you have any questions, please listen to this podcast. The post SOR 641 How to Become a Reliability Engineering Consultant appeared first on Accendo Reliability.
4/5/20210
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How Reliable Does My System Need to Be?

Setting reliability requirements for your system can be really challenging. But it is still something you need to come up with for your own organization's unique needs. This podcast can't give you the answer, but it might be able to help you work out where you need to get to an answer that works for you. The post SOR 640 How Reliable Does My System Need to Be? appeared first on Accendo Reliability.
4/2/20210
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Ready to Teach Reliability

Ready to Teach Reliability Abstract Philip and Fred discussing the general need to be able to teach reliability all the time. Key Points Join Philip and Fred as they discuss teaching reliability at all levels from the short explanations, to presentations, and via courses. Topics include: Be prepared so the learning experience works for the […] The post SOR 639 Ready to Teach Reliability appeared first on Accendo Reliability.
3/29/20210
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How Much Do You Need to Know About Reliability?

How Much Do You Need to Know About Reliability? Abstract Philip and Fred discussing the journey of learning reliability engineering. Key Points Join Philip and Fred as they discuss the need to know enough to solve problems and to know when you do not know enough. Topics include: The need to learn a little bit […] The post SOR 638 How Much Do You Need to Know About Reliability? appeared first on Accendo Reliability.
3/26/20210
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Electrical Power Reliability in Texas

Electrical Power Reliability in Texas Abstract Kirk and Fred discussing the failures of the electrical grid due to a extreme cold and snow in Texas that was a very rare weather condition in February 2021. Key Points Join Kirk and Fred as they discuss the failure of the Texas electrical grid in Texas this past […] The post SOR 637 Electrical Power Reliability in Texas appeared first on Accendo Reliability.
3/22/20210
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ALT Samples and HALT Limits

ALT Samples and HALT Limits Abstract Kirk and Fred discussing two questions from a listener on HALT and ALT. Key Points Join Kirk and Fred as they discuss two common questions regarding ALT (Accelerated Life Testing) which is to quantify a component or systems time to wear out failure and when do you stop improving […] The post SOR 636 ALT Samples and HALT Limits appeared first on Accendo Reliability.
3/19/20210
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Backward Blueprinting to Drive Buidling a Plan

Backward Blueprinting to Drive Building a Plan Abstract Philip and Fred discussing the idea of getting clear around what you want to have when working on reliability within a product, system, or program. Key Points Join Philip and Fred as they discuss the benefits of understanding the desired outcome of accomplishing a reliability plan. Topics […] The post SOR 635 Backward Blueprinting to Drive Building a Plan appeared first on Accendo Reliability.
3/15/20210
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The Need for Proper Reliability Plan

The Need for Proper Reliability Plan Abstract Philip and Fred discussing the difference between a reliability plan and reliability testing. Key Points Join Philip and Fred as they discuss a few fundamentals around creating a reliability plan that adds value. Topics include: Who is going to use the results of each specific tasks? Start with […] The post SOR 634 The Need for Proper Reliability Plan appeared first on Accendo Reliability.
3/12/20210
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Assessing Reliability Courses

There are many (so-called) reliability engineering courses out there that can perhaps help you further your career. But which one should you do? Listen to this podcast to learn more! The post SOR 633 Assessing Reliability Courses appeared first on Accendo Reliability.
3/8/20210
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Statistics and Reliability

How doe reliability engineering relate with probability and statistics? If you read a reliability engineering textbook or complete a reliability engineering course, you would think that the only thing reliability engineers do is probability and statistics. But reliability engineering happens at the point of decision. Which may or may not be influenced by a statistical analysis. Want to learn more? Listen to this podcast. The post SOR 632 Statistics and Reliability appeared first on Accendo Reliability.
3/5/20210
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What to Do to Avoid Outdated Methods

What to Do to Avoid Outdated Methods Abstract This is part two of a discussion Kirk and Fred have over a recent ASQ newsletter with CRE (Certified Reliability Engineer) test sample questions at the end. Key Points Join Kirk and Fred as they discuss what to do about the perpetuation of many of the misleading […] The post SOR 631 What to Do to Avoid Outdated Methods appeared first on Accendo Reliability.
3/1/20210
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Why Do We Use Outdated Methods

Why Do We Use Outdated Methods Abstract This is the first part of two podcast that Kirk and Fred have on a recent ASQ Newsletter with sample CRE (Certified Reliability Engineer) test questions at the end and how outdated and for Kirk how it is perpetuating irrelevant and misleading reliability paradigms Key Points Join Kirk […] The post SOR 630 Why Do We Use Outdated Methods appeared first on Accendo Reliability.
2/26/20210
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The Problem with Textbooks

Reliability engineering textbooks are full of things that look technical and valuable, but are typically based on outdated concepts and approaches. And this continues to be reinforced by much of the reliability engineering industry to this day. Want to learn more? Check out this podcast. The post SOR 629 The Problem with Textbooks appeared first on Accendo Reliability.
2/22/20210
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HALT & Activation Energy

HALT & Activation Energy Abstract Carl and Fred discussing a listener-submitted topic about highly accelerated life testing. Key Points Join Carl and Fred as they discuss the difference between ALT and HALT, what models can be used, and the limitations. Topics include: HALT is intended to find product weaknesses, not a life test HALT will […] The post SOR 628 HALT & Activation Energy appeared first on Accendo Reliability.
2/19/20210
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Selecting Tools for a Plan

Selecting Tools for a Plan Abstract Carl and Fred discussing how to select the tools that will be used in reliability plans. Key Points Join Carl and Fred as they discuss what makes for good reliability plans. Topics include: Wrong way: selecting the tools that you have always used, merely because they have been used […] The post SOR 627 Selecting Tools for a Plan appeared first on Accendo Reliability.
2/15/20210
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The Dangers of Group Think

The Dangers of Group Think Abstract Carl and Fred discussing the dynamics of teams, how they work, and what can go wrong. Key Points Join Carl and Fred as they discuss the dangers of “group think” when working with teams. Topics include: What is “group think”? If everyone agrees with an idea, maybe somebody is […] The post SOR 626 The Dangers of Group Think appeared first on Accendo Reliability.
2/12/20210
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Common Sense

Common Sense Abstract Carl and Fred discussing the role of common sense in reliability engineering and management. Key Points Join Carl and Fred as they discuss how faulty thinking that defies common sense can lead us in the wrong direction. Topics include: What is “common sense”? Why is it important? Every failure matters, and should […] The post SOR 625 Common Sense appeared first on Accendo Reliability.
2/8/20210
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Warranty and Reliability

Warranty and Reliability Abstract Chris and Fred discuss what warranty and reliability mean for each other. They sounds like very related topics or ideas. But are they? Listen to this podcast to learn more. Key Points Join Chris and Fred as they discuss warranty and warranty management. Is this different to reliability? What do you […] The post SOR 624 Warranty and Reliability appeared first on Accendo Reliability.
2/5/20210
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6 Sigma and Reliability

A lot of people have heard of '6 sigma.' It is an idea or school of thought that focuses on solving problems. So how does it relate to reliability? And what about the statistics stuff that '6 sigma' gets its name from? Want to learn more? Listen to this podcast to learn more! The post SOR 623 6 Sigma and Reliability appeared first on Accendo Reliability.
2/1/20210
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Does a CMMS Lead to a Process?

Does a CMMS Lead to a Process? Abstract James and Fred discussing adopting and using a CMMS system. Key Points Join James and Fred as they discuss a few key points to consider when installing or changing a CMMS. Topics include: Avoid trying to alter your process to fit a CMMS – that will lead […] The post SOR 622 Does a CMMS Lead to a Process? appeared first on Accendo Reliability.
1/29/20210
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Considering Vibration Sensors

Considering Vibration Sensors Abstract James and Fred discussing a few best practices when considering installing vibration sensors. Key Points Join James and Fred as they discuss sensors and when and why to use them, prompted by a call from a vibration sensor salesman. Topics include: For your equipment does monitoring vibration help? Gathering data is […] The post SOR 621 Considering Vibration Sensors appeared first on Accendo Reliability.
1/25/20210
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Rational Assumptions

Assumptions are packets of information we don't have to earn, create or research. Which saves us a lot of time and money. But if your assumption is wrong then you have misinformation. Which means you will make the wrong decision. And physics and chemistry won't be affected by the assumptions you make. Keen to learn more? Listen to this podcast! The post SOR 620 Rational Assumptions appeared first on Accendo Reliability.
1/22/20210
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Is Testing The Way to Confirm Reliability

This podcast is in response to a question one of our listeners asked us! If we have allocated reliability goals (or even MTBF goals) to our subsystems or components, then how do we make sure they are on track? Is testing the answer? If not, what is? Listen to this podcast to learn more. The post SOR 619 Is Testing The Only Way to Confirm Reliability appeared first on Accendo Reliability.
1/18/20210
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Is There a Standard for HALT?

Is There a Standard for HALT? Abstract Kirk and Fred discussing the use of HALT and whether there is a standard that is used for HALT and the use of test standards in general. Key Points Join Kirk and Fred as they discuss a topic that has been an ongoing discussion since they began the […] The post SOR 618 Is There a Standard for HALT? appeared first on Accendo Reliability.
1/15/20210
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Engineering Judgement

Engineering Judgement Abstract Kirk and Fred discussing the use of “engineering judgement” in analysis of reliability testing and the results. Key Points Join Kirk and Fred as they discuss the many aspects of the benefits of experience in seeing failure mechanisms and understanding reliability risks. Topics include: How do you protect against those that may […] The post SOR 617 Engineering Judgement appeared first on Accendo Reliability.
1/11/20210
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Teaching Reliability Part 2

Teaching Reliability Part 2 Abstract Carl and Fred continuing to discuss how to teach reliability. This is part 2 of the podcast series “Teaching Reliability.” Key Points Join Carl and Fred as they discuss more teaching principles, drawing on their personal experiences. Topics include: Aspire to teach complex subjects in a simple manner The skills of […] The post SOR 616 Teaching Reliability Part 2 appeared first on Accendo Reliability.
1/8/20210
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Teaching Reliability

Teaching Reliability Abstract Carl and Fred discussing the principles of teaching reliability, whether it is sharing knowledge to a small number of people or formally instructing a larger group of engineers. Key Points Join Carl and Fred as they discuss what makes for effective teaching. Topics include: Teaching is one way of influencing others Teaching […] The post SOR 615 Teaching Reliability appeared first on Accendo Reliability.
1/4/20210
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Why Leadership

'Why' leadership focuses on the reason your organization exists. Why it does what it does. And if you can't articulate 'why' and know the role reliability plays in the 'why,' then you are in trouble. But there is something you can do. Listen to this podcast to learn more. The post SOR 614 ‘Why’ Leadership appeared first on Accendo Reliability.
1/1/20210
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Focus on Problem Number 5

Problem #5 refers to a bunch of problems that technically never actually become problems. Why? Because we have made our first design a reliable design. Which means that we spend less money during production, we do everything faster (because we aren't constantly solving problems). And finally, we see fewer failures in the hands of our customers. Listen to this podcast to learn more! The post SOR 613 Focus on Problem Number 5 appeared first on Accendo Reliability.
12/28/20200
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Balancing Reliability Into Your Organization

Balancing Reliability Into Your Organization Abstract Philip and Fred discussing the difference between doing tasks and using the results to make decisions. Key Points Join Philip and Fred as they discuss Topics include: To get the ROI you have to actually use the results of a task How do you select the right tools/tasks for […] The post SOR 612 Balancing Reliability Into Your Organization appeared first on Accendo Reliability.
12/25/20200
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Vendor MTBF Claim

Vendor MTBF Claim Abstract Philip and Fred discussing a listener question about how to verify vendor claims about reliability. Key Points Join Philip and Fred as they discuss Topics include: Assumptions and which party may benefit. Statistical approaches and a few tips Are standards and textbooks failing us? Enjoy an episode of Speaking of Reliability. […] The post SOR 611 Vendor MTBF Claim appeared first on Accendo Reliability.
12/21/20200
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Public Perception and Reliability

Public Perception and Reliability Abstract Kirk and Fred discussing the public’s perception of reliability after having a product with poor reliability or one with impressive robustness and how the online sharing of information can affect that in sales, or lack of. Key Points Join Kirk and Fred as they discuss Topics include: The recent post […] The post SOR 610 Public Perception and Reliability appeared first on Accendo Reliability.
12/18/20200
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Demistifying Derating

Demistifying Derating Abstract Kirk and Fred discussing the reasons and practice of derating components for the purpose of improving the reliability of electronics products, as Kirk’s experience has shown most causes of unreliability are due to mistakes and overlooked errors in design, use, or manufacturing Key Points Join Kirk and Fred as they discuss the […] The post SOR 609 Demistifying Derating appeared first on Accendo Reliability.
12/14/20200
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Attributes of Reliability Requirements

Attributes of Reliability Requirements Abstract Carl and Fred discussing the attributes of good reliability requirements, and how they can be used to improve the reliability requirements setting process. Key Points Join Carl and Fred as they discuss the nature of reliability requirements, and how to assess their goodness. Topics include: What makes for good reliability […] The post SOR 608 Attributes of Reliability Requirements appeared first on Accendo Reliability.
12/11/20200
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Reliability Decisions

Reliability Decisions Abstract Carl and Fred discussing some of their most memorable reliability decisions, and how the decisions came about. Key Points Join Carl and Fred as they discuss the importance of influencing decisions when managing reliability programs. Topics include: Fred and Carl each share stories where they influenced decisions when working on reliability projects […] The post SOR 607 Reliability Decisions appeared first on Accendo Reliability.
12/7/20200
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Decisions and Problem Statements

Decisions and Problem Statements Abstract James and Fred discussing the need to focus on upcoming decisions and problems to solve. Key Points Join James and Fred as they discuss selecting the right tool or method for a particular situation. Topics include: What are typical questions or decisions that we may face The importance of focusing […] The post SOR 606 Decisions and Problem Statements appeared first on Accendo Reliability.
12/4/20200
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Planning Ahead Guidance

Planning Ahead Guidance Abstract James and Fred discussing how to go about preparing and planning for the coming year. Key Points Join James and Fred as they discuss two types of planning for next year. Both personal growth and improving the reliability program. Topics include: Identifying areas for improvement by reviewing various certification programs Expanding […] The post SOR 605 Planning Ahead Guidance appeared first on Accendo Reliability.
11/30/20200
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How We Prepare Future Reliability Engineers

How We Prepare Future Reliability Engineers Abstract Philip and Fred discussing the importance of mentoring and reliability guidance. Key Points Join Philip and Fred as they discuss mentoring across the globe. What should we be doing to educate and prepare the reliability professional, asset manager, maintenance managers of the future to be fully prepared to […] The post SOR 604 How We Prepare Future Reliability Engineers appeared first on Accendo Reliability.
11/27/20200
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Critical Few in Risk Management

Critical Few in Risk Management Abstract Philip and Fred discuss Risk management – internet challenges during COVID and how we analyse integrated systems that challenge traditional methods. Key Points Join Philip and Fred as they discuss Risk management – internet challenges during COVID and how we analyse integrated systems that challenge traditional methods. Topics include: Risk, […] The post SOR 603 Critical Few in Risk Management appeared first on Accendo Reliability.
11/23/20200
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Is a Test to Pass Useful?

Is a Test to Pass Useful? Abstract Kirk and Fred discussing the desire of everyone to “Pass the Tests”, which in reliability testing may not provide the best information on a products potential reliability. Key Points Join Kirk and Fred as they discuss testing beyond the “good enough” stress level and what can be found […] The post SOR 602 Is a Test to Pass Useful? appeared first on Accendo Reliability.
11/20/20200
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Checkbox Activities

Checkbox Activities Abstract Kirk and Fred discussing those reliability procedures such as cookbook predictions that are “check the box” activities and do not add value and may be misleading Key Points Join Kirk and Fred as they discuss many reliability process that really are activities that may be required by the customer done because of […] The post SOR 601 Checkbox Activities appeared first on Accendo Reliability.
11/16/20200
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How is Reliability Engineering Changing

How is Reliability Engineering Changing Abstract Fred discusses a couple of noticeable trends affecting our profession. Key Points Join Fred as he discusses the impact a changing world is having on the field of reliability engineering. Topics include: The recognition of the importance of reliable products and systems The increasing need to add value with […] The post SOR 600 How is Reliability Engineering Changing appeared first on Accendo Reliability.
11/13/20200
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Better Performance not Just Fewer Failures

People often think that reliability engineers take the product of 'design genius' and make sure it is reliable. This can be a terrible thing! This mindset essentially constrains the reliability guys to be brought in at the end. Reliability engineers actually add to the performance of your 'thing.' Like making sure that a product that hasn't technically failed - hasn't failed the customer. Keen to learn more? Listen to this podcast! The post SOR 599 Better Performance not Just Fewer Failures appeared first on Accendo Reliability.
11/9/20200
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Standards and Intent

Standards have a place for many things we do. But they shouldn't be part of EVERYTHING we do. Why? Many reasons. Standards are rearwards looking ideas that are at least 5-10 years old, compiled by full paying volunteers primarily for 'standards bodies' to keep making money. Sometimes standards become more important than the intent of the standards. Sound familiar? Listen to this podcast. The post SOR 598 Standards and Intent appeared first on Accendo Reliability.
11/6/20200
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Activities, Decisions, and Value

Reliability Tools: Supporting Good Decisions and Adding Value Abstract Carl and Fred discussing the myriad of reliability methods and tools, and how they can be differentiated by how they support program decisions and add value. Key Points Join Carl and Fred as they share experience in understanding reliability tools and methods, based on how well […] The post SOR 597 Reliability Tools: Supporting Good Decisions and Adding Value appeared first on Accendo Reliability.
11/2/20200
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Approach to Platform Reliability

Approach to Platform Reliability Abstract Carl and Fred discussing a reliability approach where the focus becomes core functions. This is compared to approaching reliability at the project level. Key Points Join Carl and Fred as they discuss different approaches to the scope of reliability management. Specifically, reliability improvements can be targeted at the functional (platform) […] The post SOR 596 Approach to Platform Reliability appeared first on Accendo Reliability.
10/30/20200
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Lesson Learned Doing Virtual Work

Lesson Learned Doing Virtual Work Abstract Carl and Fred discussing the timely subject of working from home in the virtual world. Whether you are running a meeting, participating in an FMEA, teaching, or collaborating online, what works and does not work? Key Points Join Carl and Fred as they discuss some of the lessons learned […] The post SOR 595 Lesson Learned Doing Virtual Work appeared first on Accendo Reliability.
10/26/20200
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FMEA and Legal Considerations

FMEA and Legal Considerations Abstract Carl and Fred discussing common sense legal guidelines for doing FMEAs. The focus of FMEAs should be first and foremost on improving designs and manufacturing processes, and consistent with company legal policy. Key Points Join Carl and Fred as they discuss their experiences with FMEAs, with respect to good legal […] The post SOR 594 FMEA and Legal Considerations appeared first on Accendo Reliability.
10/23/20200
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What should a Body of Knowledge Do?

What should a 'body of knowledge do?' Ever read a textbook or guidebook that has a lot of content and was written by Professor PhD esquire ... but really doesn't help you make daily decisions? If yes ... please listen to this podcast and give us ideas of what we should include in our BOK moving forward1 The post SOR 593 What should a Body of Knowledge Do? appeared first on Accendo Reliability.
10/19/20200
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Knowledge vs Rote

Some reliability engineers rush to use a particular tool instead of knowing what that tool does? Do you value knowledge over rote? Do you look at other people who perhaps are more one thing than the other? Using tools without knowing how to use them is dangerous, the opposite of knowledgable (i.e. stupid) and perhaps costing you millions of dollars in wrong decisions. Listen to this podcast to learn more!A The post SOR 592 Knowledge vs Rote appeared first on Accendo Reliability.
10/16/20200
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MTBF, Reliability, and the Curve

MTBF, Reliability, and the Curve Abstract Kirk and Fred discussing how testing a small sample size of a new product results on a larger margin of error for the larger population. Key Points Join Kirk and Fred as they discuss all the factors that go into making reliability estimates from the testing of samples and […] The post SOR 591 MTBF, Reliability, and the Curve appeared first on Accendo Reliability.
10/12/20200
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The Balance of Good Enough

The Balance of Good Enough Abstract Kirk and Fred discussing the trade-offs between selling more reliable equipment for different markets, costs, and how reliable can we make a product Key Points Join Kirk and Fred as they discuss different aspects of the balance of a marketable reliability and costs. Topics include: Most people owning iPhones […] The post SOR 590 The Balance of Good Enough appeared first on Accendo Reliability.
10/9/20200
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Ready to Use Field Data

Ready to Use Field Data Abstract Adam and Fred discussing the best methods for integrating field data into established reliability programs. Key Points Join Adam and Fred as they discuss the best methods for integrating field data into established reliability programs. Topics include: When product development programs are in motion they have tools to process test […] The post SOR 589 Ready to Use Field Data appeared first on Accendo Reliability.
10/5/20200
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Customer Satisfaction and Reliability Perception

Customer Satisfaction and Reliability Perception Abstract Adam and Fred discussing how customer satisfaction with a product affects their perception about reliability performance. Key Points Join Adam and Fred as they discuss how customer satisfaction with a product affects their perception about reliability performance. Topics include: Is it a sound strategy to focus on creating features that […] The post SOR 588 Customer Satisfaction and Reliability Perception appeared first on Accendo Reliability.
10/2/20200
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Use Case 7 and HALT

Use Case 7 and HALT Abstract Adam and Fred discussing how the philosophy of HALT and Use Case 7 share some common ground. Key Points Join Adam and Fred as they discuss how the philosophy of HALT and Use Case 7 (UC7) share some common ground. HALT can not make correlations between field failures and test […] The post SOR 587 Use Case 7 and HALT appeared first on Accendo Reliability.
9/28/20200
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Understand Perception Issues

Understand Perception Issues Abstract Philip and Fred discussing the need to understand our perception or frame of reference bias. Key Points Join Philip and Fred as they discuss how we prepare and see the world around us. Topics include: The issues around conformational bias. The issues concerning being prepared to be surprised. Only looking for […] The post SOR 586 Understand Perception Issues appeared first on Accendo Reliability.
9/25/20200
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You Gotta Think

You Gotta Think – Part 1 of 2 Abstract Philip and Fred discussing why we need to think when we work with reliability in a light hearted discussion that topics like the speed of light, way back when in physics class, spinning hands, Ben Franklin, Super conducting submarine engines, keyboard jockey’s blind bliss, plug-n-chug – […] The post SOR 585 You Gotta Think appeared first on Accendo Reliability.
9/21/20200
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SOR 584 Influence As a Small Buyer

Many organizations feel like they don't have the influence to meaningfully work with their suppliers. To have their concerns listened to. They may feel like they are slaves to a contract. They may feel like an insignificant buyer. Sound familiar? Listen to this podcast to learn more! The post SOR 584 Influence As a Small Buyer appeared first on Accendo Reliability.
9/18/20200
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Time Discussing Reliability

How much time does your organization spend talking about reliability? By this we mean talking about failures BEFORE they occur and then having that conversation actually lead to improving reliability. If you did a stocktake of every word that is part of a sentence that satisfies these criteria - what percentage of words would end up actually being dedicated to reliability engineering? 10 percent? 5 percent? 1 percent? Less? The post SOR 583 Time Discussing Reliability appeared first on Accendo Reliability.
9/14/20200
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ALT Planning Questions

ALT Planning Questions Abstract Chris and Fred talk about accelerated life testing or ALT. Well before we start, we need to work out what the decision we are informing is. Want to learn more? Listen to this podcast. Key Points Join Chris and Fred as they discuss accelerated life testing or ALT. ALT is like the […] The post SOR 582 ALT Planning Questions appeared first on Accendo Reliability.
9/11/20200
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Testing Without Knowing Mechanisms

Testing Without Knowing Mechanisms Abstract Kirk and Fred discussing how to test a new product without knowing the specific mechanisms that will be a possible weakness, and reliability issue in the field Key Points Join Kirk and Fred as they discuss accelerated testing of mechanical systems and accelerated testing Topics include: Care must be used […] The post SOR 581 Testing Without Knowing Mechanisms appeared first on Accendo Reliability.
9/7/20200
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Understanding Use Profiles

Understanding Use Profiles Abstract Kirk and Fred discussing the planning of the user profiles and use conditions that engineers must make during the design process Key Points Join Kirk and Fred as they discuss the estimating of life cycle stresses and unique stresses a product may be subjected to in its use. Topics include: How […] The post SOR 580 Understanding Use Profiles appeared first on Accendo Reliability.
9/4/20200
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Introduction to Facilitation Skills

Introduction to Facilitation Skills Abstract Carl and Fred discussing the broad set of skills that are needed to be an effective team leader. Key Points Join Carl and Fred as they discuss the finer points of team leadership, including running meetings, leading reliability projects, and facilitating FMEAs. Topics include: What are key facilitation skills? Which […] The post SOR 579 Introduction to Facilitation Skills appeared first on Accendo Reliability.
8/31/20200
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Dealing with White Space Problems

Dealing with Interfaces Abstract Carl and Fred discussing interfaces and how they can be addressed in reliability programs. Key Points Join Carl and Fred as they discuss why interfaces are important and what happens if they are ignored. Topics include: More than 50% of total problems can occur at interfaces between components or adjacent subsystems […] The post SOR 578 Dealing with Interfaces appeared first on Accendo Reliability.
8/28/20200
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Value of Being Proactive

Value of Being Proactive Abstract James and Fred discussing the benefits and some constraints of shifting your maintenance program to a proactive stance. Key Points Join James and Fred as they discuss the ways getting ahead of potential failures creates value, i.e. profit, for your organization. Topics include: Reactive versus proactive approaches and when each […] The post SOR 577 Value of Being Proactive appeared first on Accendo Reliability.
8/24/20200
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Influence Change Behavior

You influence behavior with everything you do. In particular, everything you choose to do. People can pick up on this. So if you are (for example) motivated to improve reliability, then you need to do things that show your belief in this being a real goal of yours. The post SOR 576 Influence Change Behavior appeared first on Accendo Reliability.
8/21/20200
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Cultural Avoidance of Engineering

Organizations sometimes have a cultural avoidance of engineering. This means they don't want to make the hard decisions now but want to defend who they are anyway. This means process becomes the king, checklists dominate, domain specialists fill in those checklists and no one really thinks about failure. Sound familiar? Listen to this podcast to learn more! The post SOR 575 Cultural Avoidance of Engineering appeared first on Accendo Reliability.
8/17/20200
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When to Run Qualifications Again

Qualifications versus qualification testing. When do you need to run them? If you have a product, system or service that works - and you make a small change to it ... can you get away without doing all the qualification tests you did for the first one? Blindly doing all the same qualification tests is dumb - it costs money, time, and perhaps doesn't cover the new failure mechanisms that your minor change introduced. So what do you do? Listen to this podcast to learn more! The post SOR 574 When to Run Qualifications Again appeared first on Accendo Reliability.
8/14/20200
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What do We Have Confidence In?

Do you have to express 'confidence' in the results of analysis? Do you know what a 'confidence interval' is? Do you realize that whatever confidence you have in yourself, the confidence that matters the most is that of your boss or decision-maker? If confidence is something you deal with, then this might be a podcast for you! The post SOR 573 What do We Have Confidence In? appeared first on Accendo Reliability.
8/10/20200
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Minimum Viable Reliability

Minimum Viable Reliability Abstract Carl and Fred discussing whether there is such a concept as “minimum viable reliability”? Key Points Join Carl and Fred as they discuss what is the minimum acceptable reliability for a product. Topics include: Minimum viable reliability is defined by customers using the product When a customer experiences a failure, their […] The post SOR 572 Minimum Viable Reliability appeared first on Accendo Reliability.
8/7/20200
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Safety and Reliability

Safety and Reliability Abstract Carl and Fred discussing the differences and similarities between safety and reliability, and how to address them in reliability programs. Key Points Join Carl and Fred as they discuss the bodies of knowledge that relate to safety, quality and reliability. Topics include: Products that do not fail are generally safer than […] The post SOR 571 Safety and Reliability appeared first on Accendo Reliability.
8/3/20200
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SOR 570 Policy – Minimum Acceptable Failure Analysis

Policy – Minimum Acceptable Failure Analysis Abstract Kirk and Fred discussing when a failure rate of a product is acceptable or not acceptable. Key Points Join Kirk and Fred as they discuss how levels of criticality of different cases of failure help determine the level of failure analysis, effort and cost to fix it. Topics […] The post SOR 570 Policy – Minimum Acceptable Failure Analysis appeared first on Accendo Reliability.
7/31/20200
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Dealing with False Positives or False Negatives

Dealing with False Positives or False Negatives Abstract Kirk and Fred discussing when to act on improvement of reliability from testing, HALT results, or change in field failure rates Key Points Join Kirk and Fred as they discuss testing and dealing with the information derived from HALT and consider them a false reason to improve […] The post SOR 569 Dealing with False Positives or False Negatives appeared first on Accendo Reliability.
7/27/20200
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Lessons Learned Working From Home

Lessons Learned Working From Home Abstract Philip and Fred discussing a few things we’ve noticed while working from home full time. Key Points Join Philip and Fred as they discuss Topics include: One can get a lot accomplished working online as we all learn how to make it happen. Sometimes a photo or video just […] The post SOR 568 Lessons Learned Working From Home appeared first on Accendo Reliability.
7/24/20200
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Are You a Keyboard Jockey?

Are You a Keyboard Jockey? Abstract Philip and Fred discussing several salient reliability and maintenance pitfalls and the role of continuous learning and solid mentoring for new reliability engineers. Learn how craft bread making, pickle failures, and physics guessing teach us how to recognize the impossible and why being a keyboard jockey is a good […] The post SOR 567 Are You a Keyboard Jockey? appeared first on Accendo Reliability.
7/20/20200
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An Effective Start in Reliability Engineering

An Effective Start in Reliability Engineering Abstract Philip and Fred discussing How to get started in Reliability, Building your Network of Advisors, Using Mentoring to uncover Gold, Thirst and passion for getting better, teamwork and making the inevitable mistake. Key Points Join Philip and Fred as they discuss how to get started in the Reliability […] The post SOR 566 An Effective Start in Reliability Engineering appeared first on Accendo Reliability.
7/17/20200
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Technical Skills for an Expert Reliability Engineer

Technical Skills for an Expert Reliability Engineer Abstract Carl and Fred discussing what it takes to be an expert reliability engineer, from a technical point of view. Key Points Join Carl and Fred as they discuss the technical levels of expertise associated with reliability engineering, including expertise in one or two technical subjects, and knowing […] The post SOR 565 Technical Skills for an Expert Reliability Engineer appeared first on Accendo Reliability.
7/13/20200
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People Skills for an Expert Reliability Engineer

People Skills for an Expert Reliability Engineer Abstract Carl and Fred discussing the most important people skills that are needed to succeed as an expert in a reliability engineering career. Key Points Join Carl and Fred as they discuss the broad subject of people skills, and how to influence engineering organizations in the best possible way. […] The post SOR 564 People Skills for an Expert Reliability Engineer appeared first on Accendo Reliability.
7/10/20200
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Tips on Failure Analysis

Tips on Failure Analysis Abstract Kirk and Fred discussing doing failure analysis and the challenges Key Points Join Kirk and Fred as they discuss the many different issues with doing a proper failure analysis Topics include: Some failures do not require a lot of investigation such as when a fork lift punches a hole through […] The post SOR 563 Tips on Failure Analysis appeared first on Accendo Reliability.
7/6/20200
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What are the New Challenges in Reliability Engineering?

What are the New Challenges in Reliability Engineering? Abstract Kirk and Fred discussing the new challenges in reliability engineering, which maybe the old challenges of moving away from the misleading approach of Failure Prediction Methodology (FPM) and for Fred its the continued use of MTBF as a metric for reliability. Key Points Join Kirk and […] The post SOR 562 What are the New Challenges in Reliability Engineering? appeared first on Accendo Reliability.
7/3/20200
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Reliability Informed Decision Making

It might be easier to list the decisions that are not informed by reliability engineering. But if you are struggling to argue for change in your organization with meaningful 'so whats' - this podcast might help. We talk about 13 decisions that are directly affected by reliability engineering - and there are many more! The post SOR 561 Reliability Informed Decision Making appeared first on Accendo Reliability.
6/29/20200
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Strategies for Designing a Reliable Product

Reliability is an easy thing to say. But a (sometimes) difficult thing to create. So there has to be a strategy. Hope is not a strategy. Blaming customers is deluding yourself that you in fact do have a strategy when you clearly don't. So there has to be a strategy for designing reliability into something. Sound interesting? Click here to learn more! The post SOR 560 Strategies for Designing a Reliable Product appeared first on Accendo Reliability.
6/26/20200
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Reliability Management Ramblings Part #1

Chris and Carl give present a reliability management tutorial every year at the Reliability and Maintainability Symposium (RAMS). This means they often 'ramble' about reliability management. So if you are new to this, intimidated by it, or otherwise want to gently join a conversation about reliability management - this is the podcast for you! The post SOR 559 Reliability Management Ramblings Part #1 appeared first on Accendo Reliability.
6/22/20200
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How to Best Use Standards

How to Best Use Standards Abstract Carl and Fred discussing the proper role of standards in reliability programs: what makes for good standards, what makes for poor standards, and how to know the difference. Key Points Join Carl and Fred as they discuss the topic of engineering and quality standards. Topics include: Elements of good […] The post SOR 558 How to Best Use Standards appeared first on Accendo Reliability.
6/19/20200
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Modeling in Engineering

Use of Models in Reliability Engineering Abstract Carl and Fred discussing the important role of models in reliability engineering programs. Key Points Join Carl and Fred as they discuss different models and how they should or should not be used in supporting reliability engineering objectives. Topics include: Model-Based Systems Engineering Why models are so important […] The post SOR 557 Use of Models in Reliability Engineering appeared first on Accendo Reliability.
6/15/20200
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Verifying New Vendor for Spares

Verifying New Vendor for Spares Abstract James and Fred discussing a question considering how to best qualify a new vendor for use in our plant. Key Points Join James and Fred as they discuss Topics include: The question centered on how many samples are necessary – is that the right question Spend your time qualifying […] The post SOR 556 Verifying New Vendor for Spares appeared first on Accendo Reliability.
6/12/20200
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Switching from Interval to Condition Based

Switching from Interval to Condition Based Abstract James and Fred discussing a recent question on the analysis necessary to switch to a condition-based strategy. Key Points Join James and Fred as they discuss Topics include: A set of framing questions to consider when shifting from interval to condition-based replacements How is the performance or cost […] The post SOR 555 Switching from Interval to Condition Based appeared first on Accendo Reliability.
6/8/20200
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SOR 554 Do Customers only Want the Flat Part of the Curve

Do Customers only Want the Flat Part of the Curve? Abstract Kirk and Fred discussing the classic bathtub curve used in reliability engineering to define the life cycle of electronics and systems. Key Points Join Kirk and Fred as they discuss customer reliability expectations and what section of the bathtub curve is flat Topics include: […] The post SOR 554 Do Customers only Want the Flat Part of the Curve appeared first on Accendo Reliability.
6/5/20200
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How Many Samples?

How Many Samples? Abstract Kirk and Fred discussing the challenge of getting samples and the conclusions that can be drawn from testing and analyzing a low number of samples Key Points Join Kirk and Fred as they discuss how to get the most reliability analysis out of just a few samples of a new product […] The post SOR 553 How Many Samples? appeared first on Accendo Reliability.
6/1/20200
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Assumptions and Maintenance

Assumptions and Maintenance Abstract James and Fred discussing the notion of when we really need to check assumptions. Key Points Join James and Fred as they discuss Topics include: The role of assumptions in our work and decisions Assumptions that impact maintenance practices Us the data not just what is in some book or presentation […] The post SOR 552 Assumptions and Maintenance appeared first on Accendo Reliability.
5/29/20200
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Building Reliability Culture

Building Reliability Culture Abstract James and Fred discussing a few of the elements that help to fit together to build an excellent culture. Key Points Join James and Fred as they discuss Topics include: Symptoms of poor and great cultures Common responses to culture change initiatives What is in it for me Enjoy an episode […] The post SOR 551 Building Reliability Culture appeared first on Accendo Reliability.
5/25/20200
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The Intent Anchor Idea

The Intent Anchor Idea Abstract Adam and Fred discussing the Intent and Delivery Anchor method Key Points Join Adam and Fred as they discuss the Intent and Delivery Anchor method Topics include: ‘Anchoring” is a proposed method that ensures the value intended from the application of a test or analysis tool is fully realised. In […] The post SOR 550 The Intent Anchor Idea appeared first on Accendo Reliability.
5/22/20200
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The Bounding Method

The Bounding Method Abstract Adam and Fred discussing a new way to ensure all the product goals guide the program all the time Key Points Join Adam and Fred as they discuss a new way to ensure all the product goals guide the program all the time Topics include: The Bounding Method is a new technique […] The post SOR 549 The Bounding Method appeared first on Accendo Reliability.
5/18/20200
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Leaders, Champions, and Managers

What is a reliability leader? Can that person be anyone who is not the 'true' leader of the organization? In some cases, people who are anointed as reliability leaders don't have the support from the real leaders of the organization. And the organization will quickly see this. So they become 'reliability doers' who only provide ad hoc support if an when they are asked for it. Sound familiar? Like to learn more? Listen to this podcast! The post SOR 548 Leaders, Champions, and Managers appeared first on Accendo Reliability.
5/15/20200
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When and Why Around Assumptions

We need to make assumptions. We simply cannot verify and reverify every single physical phenomena for the 'thing' we are trying to study. So assumptions save us time and effort. But when do we need to check them? How do we know if they are right? If you get your assumptions wrong, your analysis outputs could be wildly inaccurate. Costing you money. Would you like to learn more? Listen to this podcast! The post SOR 547 When and Why Around Assumptions appeared first on Accendo Reliability.
5/11/20200
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Working Remotely Well

Working Remotely Well Abstract Carl and Fred discussing ideas about how to maximize effectiveness while working remotely. Key Points Join Carl and Fred as they discuss the pros and cons of remote working and remote teaching. Topics include: Presenting webinars Participating or leading meetings from home Facilitation skills in remote environment What works when working […] The post SOR 546 Working Remotely Well appeared first on Accendo Reliability.
5/8/20200
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What to do with 3 Samples

What to do with 3 Samples Abstract Carl and Fred discussing what you can do if you only have 3 samples for testing. Key Points Join Carl and Fred as they tell stories about testing with limited numbers of samples, the pitfalls to watch out for, and how to maximize the resulting information. Topics include: […] The post SOR 545 What to do with 3 Samples appeared first on Accendo Reliability.
5/4/20200
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Potential Long Term Changes to Live Professional Development

Potential Long Term Changes to Live Professional Development Abstract Kirk and Fred discussing the changes in professional conferences and seminars due to the worldwide COVID-19 pandemic Key Points Join Kirk and Fred as they discuss how to engineering world, along with all education across the world, has changed due to the pandemic Topics include: The […] The post SOR 544 Potential Long Term Changes to Live Professional Development appeared first on Accendo Reliability.
5/1/20200
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Evaluating a Discreet Component for Reliability

Evaluating a Discreet Component for Reliability Abstract Kirk and Fred discussing a question on testing of a single transistor for reliability assurance. Key Points Join Kirk and Fred as they discuss a listeners testing a discreet component and the real future causes of failures in systems. Topics include: Using a few samples of an inexpensive […] The post SOR 543 Evaluating a Discreet Component for Reliability appeared first on Accendo Reliability.
4/27/20200
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Setting Up to Report Monthly Failure Rates

Many organizations understandably need to know key performance metrics. Like failure rates. Because this gives us an understanding of how our products are 'faring' in the hands of the customer. But if your failure rate metric is simply the 'number of returns' divided by 'number of products shipped' - then the easiest thing to do to drive down your failure rate is to ship as many products as possible NOW. Regardless of how reliable they are. So get it wrong at your peril. The post SOR 542 Setting Up to Report Monthly Failure Rates appeared first on Accendo Reliability.
4/24/20200
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History of Reliability Part 3

This is Accendo's third and final podcast on the history of reliability engineering. We covered a number of 'epochs' in the previous two podcasts. But are there things we could do better? Are there things that we are now going backwards in? Click here to learn more! The post SOR 541 History of Reliability Part 3 appeared first on Accendo Reliability.
4/20/20200
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History of Reliability Part 2

Those who don't learn from history are destined to repeat it. And we think this should apply to reliability engineering as well. This is the second of 3 podcasts, and we continue try to see if we can identify key characteristics or eras that may help us prepare for the future, and do our jobs better today. The post SOR 540 History of Reliability Part 2 appeared first on Accendo Reliability.
4/17/20200
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History of Reliability Part 1

Those who don't learn from history are destined to repeat it. And we think this should apply to reliability engineering as well. So in this first of 3 podcasts, we try to see if we can identify key characteristics or eras that may help us prepare for the future, and do our jobs better today. The post SOR 539 History of Reliability Part 1 appeared first on Accendo Reliability.
4/13/20200
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How did you find the Reliability Engineering Career Path?

How did you find the Reliability Engineering Career Path? Abstract Adam and Jordon Suls discussing how reliability engineers find the reliability engineering profession Key Points Join Adam and Jordon as they discuss how reliability engineers find the reliability engineering profession One thing all reliability engineers have in common is that we found reliability engineering in an […] The post SOR 538 How did you find the Reliability Engineering Career Path? appeared first on Accendo Reliability.
4/10/20200
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Software Reliability Modeling

Software Reliability Modeling Abstract Adam and Kishor Trivedi discussing new ways to model software reliability. Key Points Join Adam and Kishor as they discuss new ways to model software reliability. There are more parallels between software and hardware reliability. Software can have wear out failure modes. The idea of a wear out failure mode is typically […] The post SOR 537 Software Reliability Modeling appeared first on Accendo Reliability.
4/6/20200
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Help For the Loneliest Engineering Discipline

Help For the Loneliest Engineering Discipline Abstract Adam and Tim Gaens discussing how reliability engineering can often be a team of one in an organization. Key Points Join Adam and Tim as they discuss how reliability engineering can often be a team of one in an organization. Topics include: What are ways reliability engineers can find […] The post SOR 536 Help For the Loneliest Engineering Discipline appeared first on Accendo Reliability.
4/3/20200
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Did RAMS Deliver on this Year's Theme?

Conferences and symposia often have 'themes.' Topics that are supposed to be the central focus of the gathering which help guide presenters and attract attendees. But is this possible? Will presenters simply be able to write and present about a particular theme? And the 2020 Reliability and Maintainability Symposium (RAMS) theme was 'model based systems engineering' ... how can this drive hundreds of papers and tutorials? Listen to this podcast to learn more. The post SOR 535 Did RAMS Deliver on this Year's Theme? appeared first on Accendo Reliability.
3/30/20200
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Creating the Reliability Czar in an Organization

Creating the Reliability Czar in an Organization Abstract Adam and Keith Clark discussing the powerful impact of creating a new role in the organization, The Reliability Czar. Key Points Join Adam and Keith as they discuss the powerful impact of creating a new role in the organization, The Reliability Czar. Keith commissioned an assessment of their […] The post SOR 534 Creating the Reliability Czar in an Organization appeared first on Accendo Reliability.
3/27/20200
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Corner Case Use Cases

Corner Case Use Cases Abstract Adam and Joe Schwendler discussing how “corner case use” in testing can quickly identify robustness weaknesses and most importantly wear out. Key Points Join Adam and Joe as they discuss how “corner case use” in testing can quickly identify robustness weaknesses and most importantly wear out. Understanding end of life wear […] The post SOR 533 Corner Case Use Cases appeared first on Accendo Reliability.
3/23/20200
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Reliability Culture in Product Maintenance

Reliability Culture in Product Maintenance Abstract Adam and Jessica discussing how the culture of reliability and maintenance can have a dramatic effect in how production and field issues are resolved. Key Points Join Adam and Jessica as they discuss how the culture of reliability and maintenance can have a dramatic effect in how production and field […] The post SOR 532 Reliability Culture in Product Maintenance appeared first on Accendo Reliability.
3/20/20200
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SOR 531 Unique Role of FMEA

SOR 531 Unique Role of FMEA Abstract Carl discusses the unique role that FMEA can play in a reliability program, when done exceptionally well. Key Points Join Carl as he discusses the following topics: Good and bad FMEAs, what’s the difference? The ten most common FMEA mistakes and how to turn them into quality objectives […] The post SOR 531 Unique Role of FMEA appeared first on Accendo Reliability.
3/19/20200
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SOR 530 An Interesting Discovery

SOR 530 An Interesting Discovery Abstract Kirk discusses a very interesting failure mechanism in a Voltage Controlled Oscillator (VCO) design and manufacturing company he briefly worked at and what the detailed failure analysis showed. Key Points Join Kirk as he discusses the cause of a batch of VCOs to fail in time and the discovery […] The post SOR 530 An Interesting Discovery appeared first on Accendo Reliability.
3/18/20200
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SOR 529 Spares

SOR 529 Spares Abstract James discusses the dilemma of different groups complaining at the same time about too few and too many spares stocked. Key Points Join James as he discusses the use of emotion-based spare stocking and the better method of risk-based stocking level decisions. Topics include: The issues using an emotion-based stocking An […] The post SOR 529 Spares appeared first on Accendo Reliability.
3/17/20200
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SOR 528 Soft Skills

SOR 528 Soft Skills Abstract Fred discusses skills that we need to master to be effective in what we do. Key Points Join Fred as he discusses the role of soft skills in being an effective reliability professional. Topics include: Writing, discussing, influencing, leading, and presenting are examples of soft skills You can and should […] The post SOR 528 Soft Skills appeared first on Accendo Reliability.
3/16/20200
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SOR 527 What You Want

Saying you want something doesn't mean you really want it. Your actions will show those around you want you really, really want. And if you are a leader, then those around you will quickly pick up on this. And model their behaviour on what you value. Why would they waste their effort on things that people of influence don't care about? And how does that relate to reliability engineering? Listen here to learn more. The post SOR 527 What You Want appeared first on Accendo Reliability.
3/15/20200
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SOR 526 Advanced versus Traditional Methods

SOR 526 Advanced versus Traditional Methods Abstract Carl discusses the role of advanced reliability methods, and why both traditional and advanced reliability methods are important. Key Points Join Carl as he discusses the following topics: What are traditional reliability methods and why are they important? What are advanced reliability methods and why are they important? […] The post SOR 526 Advanced versus Traditional Methods appeared first on Accendo Reliability.
3/14/20200
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SOR 525 The Chain of Robustness

SOR 525 The Chain of Robustness Abstract Adam discusses the importance of following the path of “next in line” failures as stresses increase. Key Points Join Adam as he discusses the importance of following the path of “next in line” failures as stresses increase. Topics include: By plotting the types of failures that follow in series […] The post SOR 525 The Chain of Robustness appeared first on Accendo Reliability.
3/13/20200
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SOR 524 Why Did I Write a HALT Book

Why Did I Write a HALT Book Abstract Kirk discusses the reason he wrote a book, co-authored with John Paschkewitz, on basic HALT and HASS methods along with new developments and opportunities to use HALT methods for digital software-hardware failure issues. Key Points Join Kirk as he discusses some of the ideas that are included […] The post SOR 524 Why Did I Write a HALT Book appeared first on Accendo Reliability.
3/12/20200
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SOR 523 Reliability Centered Maintenance

SOR 523 Getting the Best from Your Root Cause Analysis Abstract James discusses the story of the one machine that was causing a lot of grief. Key Points Join James as he discusses Topics include: Root Cause Analysis on the failures just wasn’t getting ahead of curve to prevent problems. Fault Tree Analysis – helps […] The post SOR 523 Getting the Best from Your Root Cause Analysis appeared first on Accendo Reliability.
3/11/20200
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SOR 522 Create Value

SOR 522 Create Value Abstract Fred discusses learning how to capturing the value created when working as a reliability engineer. Key Points Join Fred as he discusses that understanding the value of proposed tasks helps to prioritize, plus capturing achieved value helps you document your work’s worth. Topics include: Moving from assuming our work is […] The post SOR 522 Create Value appeared first on Accendo Reliability.
3/10/20200
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SOR 521 Rules and Reliability Engineering

Engineers tend to like rules. But we need to know which ones we should challenge, and which ones we don't ever touch. Mindlessly following the wrong rule means we stop focusing on what matters. And trying to discredit other rules to try and accelerate our development milestone often ends with disastrous results. Want to learn how this works for reliability engineering? Click here! The post SOR 521 Rules and Reliability Engineering appeared first on Accendo Reliability.
3/9/20200
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SOR 520 The Importance of People Skills

SOR 520 The Importance of People Skills Abstract Carl discusses how good people skills can supplement your reliability engineering skills, and why they are both important. Key Points Join Carl as he discusses the following topics: People skills are essential to achieving reliability objectives Enhance your message by focusing on areas that drive your passion […] The post SOR 520 The Importance of People Skills appeared first on Accendo Reliability.
3/8/20200
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SOR 519 Defining Use Cases for a Product

SOR 519 Defining Use Cases for a Product Abstract Adam discusses the importance of defining use cases thoroughly and early Key Points Join Adam as he discusses the importance of defining use cases thoroughly and early Topics include: The exercise of use case definition should be a formal step in the product development process Include as […] The post SOR 519 Defining Use Cases for a Product appeared first on Accendo Reliability.
3/7/20200
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SOR 518 The Folly of Reliability Predictions

SOR 518 The Folly of Reliability Predictions Abstract Kirk discusses the continued reliance on the misleading approach of using reliability prediction for reliability development. Key Points Join Kirk as he discusses MIL Handbook 217 and its prodigy, the Arrhenius equation, and the reality of early electronics components (tubes, discrete transistors) being a major factor overall […] The post SOR 518 The Folly of Reliability Predictions appeared first on Accendo Reliability.
3/6/20200
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SOR 517 Compliance

SOR 517 Compliance Abstract James discusses the struggle to implement a program when access to the equipment being limited. Key Points Join James as he discusses the need to understand motivations to help with PM compliance. Topics include: Assigning the appropriate metrics in order to encourage the appropriate behavior. PM Compliance owned by operation managers […] The post SOR 517 Compliance appeared first on Accendo Reliability.
3/5/20200
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SOR 516 Understand Failure Mechanisms

SOR 516 Understand Failure Mechanisms Abstract Fred discusses the need to fully understand failure mechanisms in order to make meaningful reliability improvements. Key Points Join Fred as he discusses the difference between a failure mode and a failure mechanism. Topics include: The basic difference between symptoms (failure modes) and the physical or chemical specific cause […] The post SOR 516 Understand Failure Mechanisms appeared first on Accendo Reliability.
3/4/20200
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SOR 515 Reliability Security Blankets

A 'security blanket' is something we give to a child because they associate feelings of warmth, safety, and comfort with it. And many organizations have their own 'reliability security blankets.' Things that they do, have, or display that gives the feeling of reliability - without actually achieving reliability. Want to learn more? Listen here to this podcast! The post SOR 515 Reliability Security Blankets appeared first on Accendo Reliability.
3/3/20200
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SOR 514 Planning for Failures

SOR 514 Planning for Failures Abstract Carl discusses the importance of understanding how things fail, during product development. Key Points Join Carl as he discusses the following topics: What do we know if we have high field warranty, even though tests were passed? Transitioning from pass-fail tests to testing-to-failure The role of accelerated life testing […] The post SOR 514 Planning for Failures appeared first on Accendo Reliability.
3/2/20200
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SOR 513 The Idea of Use Case 7

SOR 513 The Idea of Use Case 7 Abstract Adam discusses how the Use Case 7 concept can rapidly improve product design Key Points Join Adam as he discusses how the Use Case 7 concept can rapidly improve product design Topics include: Use Case 7 (UC7) is somewhere between HALT and stress margin testing The method […] The post SOR 513 The Idea of Use Case 7 appeared first on Accendo Reliability.
3/1/20200
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SOR 512 Learning From Any Failure

SOR 512 Learning From Any Failure Abstract Kirk discusses the many times his home appliances failing and doing his own failure analysis and the limitations. Key Points Join Kirk as he discusses his own experiences with unreliable appliances and possible causes. Topics include: What limits did the designs such a kitchen blender have for possible […] The post SOR 512 Learning From Any Failure appeared first on Accendo Reliability.
2/29/20200
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SOR 511 Change

SOR 511 Change Abstract James discusses the need to focus on change management in order to implement something new in your program Key Points Join James as he discusses the frustration when trying to implement changes, Topics include: Focus on technical elements of building an asset management program Individuals just didn’t want to change even […] The post SOR 511 Change appeared first on Accendo Reliability.
2/28/20200
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SOR 510 Measurement Error

SOR 510 Measurement Error Abstract Fred discusses the importance of minimizing measurement errors. Key Points Join Fred as he discusses the oft-overlooked practice of checking for measurement error. Topics include: What is measurement error How poor measurements impact reliability What you can do about minimizing measurement error Enjoy an episode of Speaking of Reliability. Where […] The post SOR 510 Measurement Error appeared first on Accendo Reliability.
2/27/20200
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SOR 509 Reliability Engineering Report Writing

Many engineers write a report like we do a journal - we did this, then this, came across this problem, solved it, and THEN found the answer. This is not useful! Your audience is not interested in your journey - they are interested in where you got to. Your destination. So you have to start with that. Because they won't be going on the journey with you. You can do the 'best' analysis and research in the world, but if your report doesn't make the case well - it is all for nothing. The post SOR 509 Reliability Engineering Report Writing appeared first on Accendo Reliability.
2/26/20200
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SOR 508 Why DFR is Essential

SOR 508 Why DFR is Essential Abstract Carl discusses why Design for Reliability is so essential to attaining high reliability. Key Points Join Carl as he discusses the following topics: Early applications of reliability focused more on reliability testing, reliability statistics and reliability growth than reliability in design Reliability needs to balance three factors: fast […] The post SOR 508 Why DFR is Essential appeared first on Accendo Reliability.
2/25/20200
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SOR 507 Celebration of Failures

SOR 507 Celebration of Failures Abstract Adam discusses why the reliability engineer discipline is unique in that it encourages the “Celebration of Failures” Key Points Join Adam as he discusses why the reliability engineer discipline is unique in that it encourages the “Celebration of Failures” Topics include: A reliability engineer knows that product failures occur weather […] The post SOR 507 Celebration of Failures appeared first on Accendo Reliability.
2/24/20200
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SOR 506 Encountering a Radical Idea

SOR 506 Encountering a Radical Idea Abstract Kirk discusses his experiences in semiconductor manufacturing and systems manufacturing that led him to an understanding and agreement of the radical ideas that Gregg Hobbs was proposing with HALT and HASS methods. Key Points Join Kirk as he discusses his experience and long working experience with Gregg Hobbs, […] The post SOR 506 Encountering a Radical Idea appeared first on Accendo Reliability.
2/23/20200
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SOR 505 Balancing KPIs

SOR 505 Balancing KPIs Abstract James discusses the importance of balancing key performance indicators Key Points Join James as he discusses setting up an approach to asset management including setting KPIs targets. Topics include: A setting of a target that really drives the right behavior To avoid gaming the KPIs set realistic targets Always set […] The post SOR 505 Balancing KPIs appeared first on Accendo Reliability.
2/22/20200
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SOR 504 Eradication of MTBF

SOR 504 Eradication of MTBF Abstract Fred discussing just how bad MTBF and related measures are for our profession. Key Points Join Carl and Fred as they discuss Topics include: The rampant misunderstanding of what it means Why this is a problem and what we can do about it What you can do to avoid […] The post SOR 504 Eradication of MTBF appeared first on Accendo Reliability.
2/21/20200
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SOR 503 Profit Today Versus Profitability

If you think you can be profitable by focusing on 'profit today' - you are wrong. Why? Because the two most alluring options for 'profit today' are spending less on the future and trying to change the rules of your market place to give you an unfair advantage. And both take you away from your 'core business' of making stuff that customers like more than others. Look at what is happening to Boeing today? If you would like to learn more, listen here! The post SOR 503 Profit Today Versus Profitability appeared first on Accendo Reliability.
2/20/20200
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SOR 502 Focus on Vital Few

SOR 502 Focus on Vital Few Abstract Carl discusses why focusing on the vital few reliability methods is key to successful reliability programs. Key Points Join Carl as he discusses the following topics: A reliability plans is not a long list of reliability methods Use a reliability gap assessment to narrow down the vital few […] The post SOR 502 Focus on the Vital Few Methods appeared first on Accendo Reliability.
2/19/20200
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SOR 501 Engineering and the Data

SOR 501 Engineering and the Data Abstract Adam discusses how data can be used from existing databases and specially designed tests to characterise products reliability performance. Key Points Join Adam as he discusses discusses how data can be used from existing databases and specially designed tests to characterise products reliability performance. Topics include: The modern approach […] The post SOR 501 Engineering and the Data appeared first on Accendo Reliability.
2/18/20200
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SOR 500 How Speaking of Reliability Got Started

SOR 500 How Speaking of Reliability Got Started Abstract Fred discusses the origin of Speaking of Reliability plus an introduction to SOR Shorts. Key Points Join Fred as he discusses the idea and path to creating 500 episodes of SOR. Topics include: 500 episodes! We thought we would only have topics for 20 or 30 shows. […] The post SOR 500 How Speaking of Reliability Got Started appeared first on Accendo Reliability.
2/17/20200
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Is There a Better Way Than RPN?

Is There a Better Way Than RPN? Abstract Carl and Fred discussing the shortcomings of the use of RPN in an FMEA, and what specifically can be done to prioritize risk in an FMEA. Key Points Join Carl and Fred as they discuss a better way to integrate the three types of risk in an […] The post SOR 499 Is There a Better Way Than RPN? appeared first on Accendo Reliability.
2/14/20200
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The Problem with Leading with Your Diploma

The Problem with Leading with Your Diploma Abstract Carl and Fred discussing what can happen when a reliability engineer puts undue focus on their degree when introducing themselves or when looking for a new position. Key Points Join Carl and Fred as they discuss strategies for presenting oneself to others. Should you prioritize your degree […] The post SOR 498 The Problem with Leading with Your Diploma appeared first on Accendo Reliability.
2/10/20200
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Corporate Control of Reliability Program

Corporate Control of Reliability Program Abstract James and Fred discussing one of the perils of a corporate-run tops-down reliability program Key Points Join James and Fred as they discuss Topics include: Is there a best way to organize and operate a reliability program? The problem with the one size fits all approach Finding the balance […] The post SOR 497 Corporate Control of Reliability Program appeared first on Accendo Reliability.
2/7/20200
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The Value of a Certification

The Value of a Certification Abstract James and Fred discussing different kinds of certifications or diplomas and the real value they represent. Key Points Join James and Fred as they discuss Topics include: The difference between listing credentials and showing capability The value of learning is not a piece of paper, it’s what you can […] The post SOR 496 The Value of a Certification appeared first on Accendo Reliability.
2/3/20200
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SOR 495 Markov Chain Modeling – Just the Basics

Markov Chains were once very useful - particularly before we had the computing power we have today. Basically, Markov Chains allow you to create a number of states (fully functional, degraded, REALLY degraded, failed, and so on ...) and then model constant transition rates between each. Which nominally allows you to model failure AND repair - but in practice this could be a little too simple to help your design decisions today. Want to learn more? Listen here! The post SOR 495 Markov Chain Modeling – Just the Basics appeared first on Accendo Reliability.
1/31/20200
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The Pride of Reliability

The Pride of Reliability Abstract Adam and Fred discussing how pride in your work is a component of highly reliable products. Key Points Join Adam and Fred as they discuss how pride in your work is a component of highly reliable products. Topics include: Old world craftsmanship before the industrial revolution lead to highly reliable products […] The post SOR 493 The Pride of Reliability appeared first on Accendo Reliability.
1/27/20200
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Keeping Reliability Goals Relevant

Keeping Reliability Goals Relevant Abstract Adam and Fred discussing how to use the product’s reliability goal to drive the test and development program. Key Points Join Adam and Fred as they discuss how to use the product’s reliability goal to drive the test and development program. Topics include: Planning testing such as vibration or temperature without […] The post SOR 492 Keeping Reliability Goals Relevant appeared first on Accendo Reliability.
1/24/20200
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The Reliability Engineering Management Tutorial

The Reliability Engineering Management Tutorial Abstract Chris and Fred discuss the Reliability Management Tutorial that Chris and Carl Carlson (another Accendo contributor) will be delivering at the Reliability and Maintainability Symposium (RAMS) in Palm Springs later this month. This tutorial can contribute to you getting a certificate as well if you are attending. Like to […] The post SOR 494 The Reliability Engineering Management Tutorial appeared first on Accendo Reliability.
1/20/20200
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To RCA or Not to RCA

To RCA or Not to RCA Abstract James and Fred discussing the importance of doing RCA Key Points Join James and Fred as they discuss Topics include: The investigation on why something fails is critical in order to understand the problem The permission to do RCA when doing a ‘study’ on issues that need to […] The post SOR 491 To RCA or Not to RCA appeared first on Accendo Reliability.
1/17/20200
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Identifying and Dealing with Bad Actors

Identifying and Dealing with Bad Actors Abstract James and Fred discussing the few ways to deal with pieces of equipment that fail either often or expensively. Key Points Join James and Fred as they discuss the simple idea of bad actor analysis. Topics include: Frequency of occurrence is one way to start Duration of downtime […] The post SOR 490 Identifying and Dealing with Bad Actors appeared first on Accendo Reliability.
1/13/20200
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3 Questions to Get Started with HALT Planning

3 Questions to Get Started with HALT Planning Abstract Kirk and Fred discussing a listener’s question on how to get started with HALT (Highly Accelerated Limit Test). Key Points Join Kirk and Fred as they discuss various issues around applying HALT to a new product. Topics include: Assessments of how the product may be divided […] The post SOR 489 3 Questions to Get Started with HALT Planning appeared first on Accendo Reliability.
1/10/20200
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What Were They Thinking

What Were They Thinking Abstract Kirk and Fred discussing what engineers estimated stress and environmental use conditions and loads for long term use and reliability during new product development Key Points Join Kirk and Fred as they discuss Fred’s LED light bulb failures, corroded printer, and Kirk’s household appliance failures and what conditions and use […] The post SOR 488 What Were They Thinking appeared first on Accendo Reliability.
1/6/20200
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Reliability and Supply Chain

Reliability and Supply Chain Abstract Carl and Fred discussing the interaction of reliability engineering with supply chain management. Key Points Join Carl and Fred as they discuss the difference between supplier quality and supplier reliability, and how to ensure supplier parts are reliable. Topics include: How to address supplier reliability risk We know who has […] The post SOR 487 Reliability and Supply Chain appeared first on Accendo Reliability.
1/3/20200
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Reliability and Product Development

Reliability and Product Development Abstract Carl and Fred discussing the subject of how to integrate reliability into your company’s product development process. Key Points Join Carl and Fred as they discuss how every company has a defined process to develop products, and reliability needs to fit into that process. Topics include: Reliability must be designed-in […] The post SOR 486 Reliability and Product Development appeared first on Accendo Reliability.
12/30/20190
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Does Reliability Improvement Imply Change Management

Does Reliability Improvement Imply Change Management Abstract James and Fred discussing how being good at change management matters for reliability folks. Key Points Join James and Fred as they discuss the basic steps for change management at work, after a bit of discussion around the new addition to James’ family. Topics include: Dealing with changes […] The post SOR 485 Does Reliability Improvement Imply Change Management appeared first on Accendo Reliability.
12/27/20190
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FMEA: Top Down or Bottom Up

FMEA: Top Down or Bottom Up Abstract James and Fred discussing prioritizing risks to solve in the world of asset management. Key Points Join James and Fred as they discuss the use of FMEA to prioritize what risks to production or uptime to address. Topics include: Design vs Equipment FMEA Including maintenance folks with design, […] The post SOR 484 FMEA: Top Down or Bottom Up appeared first on Accendo Reliability.
12/23/20190
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Reliability Value Calculation

Reliability Value Calculation Abstract Carl and Fred discussing reliability methods from a value perspective. The value of your finding needs to be comparable to what the organization is valuing. Key Points Join Carl and Fred as they discuss the role of high-value in each and every reliability task, and how it can be encouraged and […] The post SOR 483 Reliability Value Calculation appeared first on Accendo Reliability.
12/20/20190
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Celebrate Failure

Celebrate Failure Abstract Carl and Fred discussing the importance of discovering and understanding failures during product development. Key Points Join Carl and Fred as they discuss why inducing failures is an essential part of reliability programs. Topics include: Thomas Edison quote Discover and learn from failures Generate failures by testing to failure, accelerated testing, or […] The post SOR 482 Celebrate Failure appeared first on Accendo Reliability.
12/16/20190
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Setting Priorities for a Reliability Program

Setting Priorities for a Reliability Program Abstract James and Fred discussing a few details around asset management setting priorities. Key Points Join James and Fred as they discuss a few tips to provide specific objectives for the reliability program. Topics include: An outline to select the right set of tools and techniques starting with asset […] The post SOR 481 Setting Priorities for a Reliability Program appeared first on Accendo Reliability.
12/13/20190
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Role of Reliability in a Maintenance Program

Role of Reliability in a Maintenance Program Abstract James and Fred discussing improving a reliability program within a maintenance program. Key Points Join James and Fred as they discuss the concept that reliability is more than failure analysis. Topics include: How can reliability engineering really help the maintenance program? “Just another group tell us what […] The post SOR 480 Role of Reliability in a Maintenance Program appeared first on Accendo Reliability.
12/9/20190
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Tips for Improving People Skills

Tips for Improving People Skills Abstract Carl and Fred discussing the broad subject of people skills in the application of reliability engineering. The ability to influence other people in a positive and constructive manner, is an essential skill. Key Points Join Carl and Fred as they discuss their own experiences in the softer skills, often […] The post SOR 479 Tips for Improving People Skills appeared first on Accendo Reliability.
12/6/20190